Industry Overview
Silico manganese is a metallic ferroalloy primarily composed of manganese, silicon, and iron, with small quantities of carbon and other elements. It is widely used in the steel industry as a source of manganese and silicon, serving as an effective deoxidizing, desulphurizing, and alloying agent. Due to its ability to improve steel properties, silico manganese plays an important role in the production of various alloy steels, including spraying steel, transformer steel, and other specialized grades.
The alloy combines the benefits of manganese and silicon during steelmaking. Silicon acts as a powerful deoxidizer, helping produce steels with uniform chemical composition and mechanical properties, while manganese contributes to desulphurization, strength enhancement, and improved hardenability. Silico manganese generally contains approximately 65 to 68 percent manganese and around 17 percent silicon.
Silico manganese is available in different grades based on carbon content and composition requirements. It is increasingly preferred in steelmaking due to its ability to provide both manganese and silicon in a single ferroalloy addition. The steel industry remains the primary consumer of manganese ferroalloys, including silico manganese and ferro manganese, with demand influenced by steel production requirements and alloy specifications.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 30 MT/Day |
| Land & Building (24,000 sq.mt.) | Rs. 13.26 Cr |
| Plant & Machinery | Rs. 4.03 Cr |
| Working Capital for 2 Months | Rs. 10.90 Cr |
| Total Capital Investment | Rs. 29.07 Cr |
| Rate of Return | 27% |
| Break Even Point | 75% |
Content Index
- INTRODUCTION
- PROPERTIES
- PROPERTIES
- USES AND APPLICATION
- B.I.S. SPECIFICATION
- MANUFACTURING DETAILS OF FERRO ALLOY (SILICO MANGANESE)
- FLOW DIAGRAM OF FERRO ALLOYS
- MANUFACTURING PROCESS
- CRUSHING AND GRINDING OF THE ORE:
- CONCENTRATION OR BENEFICIATION OF THE ORE:
- MAGNETIC SEPARATION OF IMPURITIES:
- THE EQUILIBRIUM IS DETERMINED BY THE FOLLOWING REACTION
- CHARGING:
- SMELTING:
- TAPPING/POURING:
- METAL RECOVERY PLANT:
- CRUSHING AND SCREENING:
- SEPARATION OF METAL FROM SLAG:
- RE-CRUSHING OF MIDDLING:
- THE STANDARD COMPOSITION OF HIGH CARBON FERRO CHROME (HCFC) IS AS GIVEN BELOW:
- PLANT AND MACHINERY FOR MANGANESE METAL
- 1. FURNACE SHELL
- 2. EXHAUST HOOD
- 3. CONNECTING DUCT AND CHIMNEY
- 4. ELECTRODE SYSTEM
- 5. SUSPENSION FRAME
- 6. MANTLE FRAME/ COOLING SHIELD
- 7. PRESSURE RING
- 8. REFRECTORIES
- 9. COPPER WATER
- 10. HYDRAULIC POWER PACK
- 11. SLIPPING MECHANISM
- 12. TAPPING ARRANGEMENTS (OPTIONAL)
- 13. CONTROL PANEL
- 14. SUB STATION
- 15. BATCHING SYSTEM
- 15 (A) WEIGHING & BATCHING OPERATION
- 15 (B) FURNACE FEEDING SYSTEM
- 16. FINISHING PRODUCT HANDLING
- 17. FURNACE TRANSFORMER
- 18. MISC.
- 19. POLLUTION CONTROL EQUIPMENT
- 20. PUMP ROOM
- (1) SUBMERGED ELECTRIC ARC FURNACE
- SUBMERGED ARC FURNACE
- PRINCIPLE AND CHARACTERISTICS OF SAF
- FEATURES OF SAF
- THE MAJOR NORMAL FEATURES OF AC BASED FURNACES ARE AS FOLLOWS
- (2) DESCRIPTION OF VIBRATING FEEDER
- (3) JAW CRUSHER:
- (3) DESCRIPTION OF VIBRATING SCREEN:
- (4) INTRODUCTION OF BALL MILL:
- (5) MAGNETIC SEPARATOR
- (6) FLOATATION MACHINE:
- (7) INTRODUCTION OF SPIRAL CLASSIFIER:
- (8) INTRODUCTION OF BELT CONVEYOR:
- MARKET OVERVIEW OF FERRO ALLOY
- ROLE OF FERRO ALLOYS
- DEMAND DRIVERS OF FERRO ALLOYS
- TYPES OF FERRO ALLOYS
- FERRO ALLOYS AS DE-OXIDANT FOR STEELMAKING
- MANUFACTURERS/SUPPLIERS OF LOW CARBON SILCO MANGANESE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF MANGANESE ORE
- SUPPLIERS OF PEARL COKE
- SUPPLIERS OF DOLOMITE
- SUPPLIERS OF QUARTAZ POWDER
- SUPPLIERS OF HDPE BAGS
- ADDRESSES OF PLANT & MACHINERY SUPPLIERS
- SUPPLIERS OF MANGANESE BENEFICIATION PLANT
- SUPPLIERS OF SUBMERGED ARC FURNACE
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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