FIBRE REINFORCED PLASTICS (FRP) PRODUCTS MANUFACTURING
EIRI/EDPR/4794 J.C 3015
INTRODUCTION
What is FRP
Fibre / Glass Reinforced Plastic popularly known as “ FRP ” or “ GRP ” is a composite material employing Fibreglass and Resin as its basic components. It is similar in construction to Reinforced Cement Concrete.
Its basic components are:
Fibreglass Glass Fibres are placed in a particular orientation providing the required Strength.
Resin Resin having high adhesion to glass, acts as the binding matrix.
The type of Resin governs the corrosion resistance properties of the laminate.
ADVANTAGES OF FRP
1. Corrosion Resistance:
FRP Products have longer life with zero corrosion and very high resistance to severe chemical environments. This means no coating, lining, cathodic or anodic protection, leading to zero maintenance and lower overall project costs.
2. High Strength to Weight Ratio
FRP offers higher ratio of strength to weight than that of all other conventional construction materials like steel and other metals. This translates in High Strength, lighter and cheaper structures. Further, it reduces Logistical and Handling costs, reducing overall project overheads.
3. Excellent Flow Properties / Smooth Inner Surface
FRP Pipes have smoother inner surfaces than steel. (Hazen William coefficient =150). This lowers the head loss in pressure applications, leading to smaller pipe sizes, better hydraulic properties, lesser pumping costs and pump rating, ultimately lowering project costs considerably.
4. Design Flexibility
FRP technology offers a unique feature that strength is imparted in the direction of orientation of the Fibres. This enables engineers to optimally design materials as per strength requirements, thereby considerably lowering product costs.
5. Good Electrical Properties
FRP is a good insulator. It is widely used a dielectric. Its electrical properties are desirable for underground cables, street poles, High Transmission Line insulators etc.
6. Easy Repair
FRP Products are easy to repair at site and virtually maintenance free. They offer a long economic and trouble free service life. They are clearly the ideal products for the new age of plastics.
COST ESTIMATION
Plant Capacity 1000 Kg/Day
Land & Building (2000 sq.mt.) Rs. 25.70 Lac
Plant & Machinery Rs. 10.10 Lac
Working Capital for 2 Month Rs. 19.96 Lac
Total Capital Investment Rs. 68.76 Lac
Rate of Return 46%
Break Even Point 55%
WHAT IS FRP
ITS BASIC COMPONENTS ARE:
FRP PANELS & SHEETS MARKET DEFINITION:
DRIVERS AND RESTRAINTS:
FRP PANELS & SHEETS MARKET SEGMENT ANALYSIS:
INDUSTRIAL NEWS:
FRP PANELS & SHEETS MARKET REGIONAL ANALYSIS:
FIBER REINFORCED PLASTIC (FRP) MARKET OVERVIEW
FIBER REINFORCED PLASTIC (FRP) MARKET REPORT COVERAGE
KEY TAKEAWAYS
FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT
ANALYSIS - BY FIBER
FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –
BY RESIN
FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS - BY MANUFACTURING PROCESS
FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –
BY APPLICATION
FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –
BY END USE INDUSTRY
FIBER REINFORCED PLASTIC (FRP) MARKET SEGMENT ANALYSIS –
GEOGRAPHY
FIBER REINFORCED PLASTIC (FRP) MARKET - DRIVERS
CARBON FIBER REINFORCED PLASTIC (CFRP) IN AEROSPACE
AND DEFENSE
BASALT FIBER REINFORCED PLASTIC (FRP) IN CONSTRUCTION
FIBER REINFORCED PLASTIC (FRP) MARKET -CHALLENGES
CARBON FIBER REINFORCED PLASTIC (FRP) FACE
CHALLENGES DURING THE COMBINATION OF MATERIALS
LIMITATION IN RECYCLING FIBER REINFORCED PLASTIC (FRP)
FIBER REINFORCED PLASTIC (FRP) MARKET LANDSCAPE
ACQUISITIONS/TECHNOLOGY LAUNCHES/ PRODUCT LAUNCHES
ULTRASONIC THICKNESS TESTING
THERMOGRAPHY
DIGITAL RADIOGRAPHY
VISUAL INSPECTION
ACOUSTIC EMISSION
INTRODUCTION
I.INDUSTRY SPECIFIC LEGISLATIONS
II.LABOUR AND WELFARE RELATED LEGISLATIONS
III.INTELLECTUAL PROPERTY LAWS
IV.FOREIGN INVESTMENT AND TRADE REGULATIONS
V.OTHER APPLICABLE LEGISLATIONS
PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
EMPOWERING LOCAL COMMUNITIES: THE IMPORTANCE
OF SMALL SCALE INDUSTRIES
BENEFITS OF SMALL-SCALE INDUSTRIES
ROLE OF SMALL-SCALE INDUSTRIES IN ECONOMIC DEVELOPMENT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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