Industry Overview
Wire is used to carry electric current from one point to another. A wire generally consists of a single conductor, most commonly copper or aluminium, while a cable consists of two or more insulated wires enclosed within a common jacket. Electrical wires are broadly classified into solid and stranded types. Solid wire consists of a single conductor and can be bare or covered with an insulating sheath, while stranded wire is formed by twisting multiple smaller wires together. Stranded construction provides flexibility, ease of handling and resistance to vibration.
Copper wire is a widely used electrical conductor manufactured from copper and may be insulated or uninsulated. It is used extensively for electrical wiring and low-voltage electricity transmission. The report covers copper wire, PVC copper cables, their properties, applications, construction, insulation, armouring, testing and manufacturing processes. It also examines demand-supply dynamics, infrastructure-related demand, import-export trends, competitive factors, resource and financial risks, and the global wire and cable market. The manufacturing section includes drawing, annealing, stranding, insulation, quality control, coiling and packing, along with testing procedures and requirements for plant, equipment and raw materials. :contentReference[oaicite:0]{index=0}
Cost Estimation
| Plant Capacity | 2 Ton/Day |
|---|---|
| Land & Building (1500 sq.mt.) | Rs. 2.14 Cr |
| Plant & Machinery | Rs. 1.46 Cr |
| Working Capital for 1 Month | Rs. 1.96 Cr |
| Total Capital Investment | Rs. 5.80 Cr |
| Rate of Return | 51% |
| Break Even Point | 43% |
Content Index
- INTRODUCTION
- TYPES OF ELECTRICAL WIRES
- THERE ARE TWO MAIN TYPES OF WIRES: SOLID OR STRANDED.
- COPPER WIRE
- PROPERTIES
- PROPERTIES OF COPPER WIRE:
- ELECTRICAL CABLE
- PVC COPPER CABLE
- PROPERTY
- APPLICATION
- ADVANTAGES
- ADVANTAGES OF PVC CABLES
- SOME OF THE MAJOR ADVANTAGES OF PVC CABLES
- CONSTRUCTION
- CONDUCTOR
- 1. SOLID/STRANDED
- A. SOLID
- B. STRANDING
- 2. CIRCULAR/ SHAPED
- A. CIRCULAR
- B. SHAPED
- INSULATION
- THE FOLLOWING COLOUR CODE IS USED FOR IDENTIFICATION:
- LAYING UP
- INNERSHEATH
- A. EXTRUDED INNERSHEATH
- B. TAPPED INNERSHEATH
- ARMOURING
- OUTERSHEATH
- USES AND APPLICATION
- APPLICATIONS
- B.I.S. SPECIFICATION
- OVERVIEW OF PVC WIRE AND CABLE
- INDIAN WIRE AND CABLE MARKET
- CAPEX IN KEY SEGMENTS FY15-19 - TOTAL = RS. 8,56,020 CRORES
- PRIORITIZATION OF RAILWAY LINES
- METRO RAIL GROWTH
- METRO PROJECTS PIPELINE - ORDERING EXPECTED OVER FY17-19
- GENERAL METRO RAIL CAPEX BREAKDOWN
- GROWTH IN TRANSMISSION SECTOR
- GROSS BLOCK (FIXED ASSETS) OF MAJOR TELECOM SERVICE PROVIDERS
- IMMENSE GROWTH IN RENEWABLES CAPACITY LED BY SOLAR
- GROWING MIX OF RENEWABLES IN GENERATION AHEAD
- INVESTMENT REQUIRED TO ACHIEVE 175GW RENEWABLE ENERGY TARGET BY FY2022
- KEY SECTORS FOR INVESTMENT UNDER SMART CITIES MISSION
- PRODUCT PROFILE
- GOVERNMENT REGULATIONS
- GOVERNMENT INITIATIVES
- DEMAND-SUPPLY DYNAMICS
- DEMAND GROWTH
- DEMAND DRIVERS
- IMPORT EXPORT TREND
- IMPORT EXPORT TREND
- CAPACITY ADDITION
- PRICE TREND
- COMPETITIVE SCENARIO
- RESOURCE RISK
- FINANCIAL RISK
- EXPORT DATA OF PVC COPPER FLEXIBLE
- IMPORT DATA OF INSULATED COPPER CABLE
- IMPORT DATA OF PVC COPPER WIRE
- GLOBAL MARKET POSITION WIRE & CABLES
- WIRE & CABLE DEMAND
- EUROPEAN TRENDS FOR WIRE & CABLE DEMAND, 2010-2016
- KEY TRENDS IN END USE MARKETS – CONSTRUCTION
- ANNUAL GROWTH OF PRODUCTION IN CONSTRUCTION, 2010-2016 (% YEAR-ON-YEAR CHANGE)
- KEY TRENDS IN END USE MARKETS – TELECOMMUNICATIONS
- KEY TRENDS IN END USE MARKETS - POWER INFRASTRUCTURE
- EU-28 WIRE & CABLE APPARENT CONSUMPTION, 2010 – 2016 (‘000 TONNES)
- EU-28 WIRE & CABLE APPARENT CONSUMPTION, 2010 – 2016 (€ MILLION)
- WIRE & CABLE SUPPLY
- EUROPEAN TRENDS FOR WIRE & CABLE SUPPLY, 2010-2016
- ITALY AND GERMANY HAVE THE HIGHEST NUMBER OF CABLE PLANTS, EACH WITH MORE THAN 100 OPERATIONAL SITES
- GERMANY IS THE LARGEST PRODUCER, REPRESENTING 17% OF TOTAL EU-28 PRODUCTION
- TOP WIRE & CABLE PRODUCERS IN THE REGION
- TOP WIRE & CABLE COMPANIES, 2015
- EU-28 WIRE & CABLE PRODUCTION, 2010 – 2016 (‘000 TONNES)
- EU-28 WIRE & CABLE PRODUCTION, 2010 – 2016 (€ MILLION)
- WIRE & CABLE TRADE
- EU-28 WIRE & CABLE TRADE, 2010 – 2016 (€ MILLION)
- EU-28 WIRE & CABLE TRADE, 2010 – 2016 (€ MILLION)
- EU-28 TRADE HAS RETURNED TO OVERALL NET IMPORT, AFTER BECOMING A NET EXPORTER BETWEEN 2010 AND 2014
- MANUFACTURERS/SUPPLIERS OF PVC COPPER WIRE
- OUTLINE OF MANUFACTURING PROCESS
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- (1) DRAWING
- (2) ANNEALING
- (3) STRANDING
- (4) INSULATION
- (5) QUALITY CONTROL
- CABLES ARE MANUFACTURED AND UNDERGO THE FOLLOWING TESTS:
- (A) TYPE TEST
- 1. THE FOLLOWING TESTS ARE TYPE TEST OF ELECTRICAL POWER CABLE.
- PHYSICAL TESTS FOR INSULATION AND SHEATH
- (B) ACCEPTANCE TEST:
- (C) ROUTINE TEST:
- CONDUCTOR RESISTANCE TEST OF ELECTRICAL POWER CABLES
- TEST FOR THICKNESS OF INSULATION OF POWER CABLE
- APPARATUS REQUIRED TO TEST FOR THICKNESS OF INSULATION OF POWER CABLE
- PROCEDURE FOR TESTING OF THICKNESS OF INSULATION OF POWER CABLE
- ANNEALING TEST FOR WIRES AND CONDUCTORS
- PROCESS OF ANNEALING TEST FOR WIRES AND CONDUCTORS
- TENSILE TEST OF CONDUCTORS
- APPARATUS REQUIRED FOR TENSILE TEST:
- METHOD OF TENSILE TEST OF CONDUCTORS
- PROCEDURE
- PERSULPHATE TEST OF CONDUCTOR
- WHY COPPER WIRES ARE TINNED?
- METHODS
- METHOD A:
- METHOD B:
- TEST SPECIMEN FOR TINNING TEST (FOR METHOD B)
- WRAPPING TEST FOR CONDUCTORS
- (6) COILING AND PACKING
- SEQUENCES IN WIRE & CABLE MANUFACTURING
- WIRE DRAW IS FIRST STEP
- TWISTING AND STRANDING
- CABLING AND JACKETING
- CABLES TESTED BEFORE SHIPPING
- CABLING INSTALLATION & MAINTENANCE
- SUPPLIERS OF RAW MATERIALS
- COPPER WIRE ROD
- PVC COMPOUND CABLE GRADE
- PACKING MATERIALS
- SUPPLIERS OF PLANT AND EQUIPMENTS
- WIRE DRAWING MACHINE
- PVC EXTRUSION PLANT
- ANNEALING FURNACE
- WIRE STRANDING MACHINE
- WIRE STRATNING MACHINE
- ELECTRICAL MEASURING INSTRUMENTS
- EOT CRANES
- DG SETS
- POWER TRANSFORMERS
- COOLING TOWER
- ETP PLANTS
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- AIR COMPRESSORS
- WEIGHING MACHINE (PLATFORM TYPE)
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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