Detailed Project Report (DPR) on food products complex (onion slice, onion powder, onion flakes, garlic powder, garlic flakes, garlic paste, potato powder, potato flakes/slice)

Detailed Project Report (DPR) on food products complex (onion slice, onion powder, onion flakes, garlic powder, garlic flakes, garlic paste, potato powder, potato flakes/slice)

 

FOOD PRODUCTS COMPLEX
(ONION SLICE, ONION POWDER, ONION FLAKES, GARLIC POWDER, GARLIC FLAKES, GARLIC PASTE, POTATO POWDER, POTATO FLAKES/SLICE)

[CODE NO. 1876]


Potato Flakes

Potato flakes are some of the most important form of dehydrated potato products that can be used in different ways including substitution for fresh mashed potatoes. Unlike French fries and crisps whose consumption patterns and diversity is well established, little or no information can be obtained on flakes in Kenya. This study was, therefore designed to assess the diversity and characteristics of potato flakes in Nairobi and Nakuru, Kenya. Potato flakes diversity and characteristics were determined through a structured questionnaire administered to attendants in 148 retail outlets (supermarkets and shops) followed by sampling and laboratory analysis of the available brands. Of all supermarkets surveyed, only 3.4% stocked potato flakes. There were only 2 brands of flakes, one imported and another, local brand. The sales were reportedly low due to the high cost (55%) of the products, lack of public awareness of the product (35%) and inadequate supply (15%). The oil and moisture contents of potato flakes from supermarkets in Nairobi and Nakuru significantly (P<0.05) differed between the brands being generally lower in the imported brand compared to local brand, ranging from 0.13% to 0.32%. There were no significant (P>0.05) differences in levels of sodium chloride with the maximum recorded being 2.11% in imported flakes. The moisture content ranged from 8.52% to 10.51% in local and 2 imported flakes brands, respectively. The sale of potato flakes can, however, be increased if the processors produced smaller unit weight packages that are more affordable and create awareness to the general public consumer.



COST ESTIMATION

Plant Capacity                                   3.50 MT/day
Land & Building (1 Acre)                  Rs. 1.47  Cr
Plant & Machinery                              Rs  1.74  Cr     
W.C. for 2 Months                               Rs. 1.58  Cr
Total Capital Investment                   Rs  4.95  Cr          
Rate of Return                                    26%  
Break Even Point                                61%


INTRODUCTION                                            
COMPOSITION & PROPERTIES                                
USES AND APPLICATION                                    
GALIC PASTE                                            
PROPERTIES                                            
VARIETIES                                                
MARKET POSITION                                        
NATIONAL SCENARIO OF ONION AND GARLIC                        
EXPORT OFR ONION AND GARLIC FROM INDIA                        
DETAILED EXPORT DATA OF GINGER GARLIC PASTE                    
OVERVIEW OF INDIAN FOOD INDUSTRY                            
PRODUCTION, INSTALLED CAPACITY AND CAPACITY UTILIZATION OF PROCESSED FRUITS & VEGETABLES                            
APPARENT CONSUMPTION OF PROCESSED FRUIT VEGETABLES            
ESTIMATED DEMAND OF PROCESSED FRUIT & VEGETABLE            
DEMAND SUPPLY GAP                                        
PRESENT MANUFACTURERS                                    
ONION FLAKES                                            
PRESENT MANUFACTURE OF DEHYDRATED POMEGRANATE            
PRESENT MANUFACTURER, EXPORTER AND DEALERS                
LIST OF CONSUMERS OF POTATO FLAKES                        
B.I.S. SPECIFICATION                                        
PACKING AND MARKING OF DEHYDRATED POTATOES                
COMPOSITION OF DEHYDRATED ONION                            
MANUFACTURING PROCESS OF POTATO FLAKES                    
PROCESSING PROCEDURES                                    
PROCESS OF MANUFACTURE OF ONION FLAKES                    
MANUFACTURING PROCESS OF DEHYDRATED ONION AND GARLIC        
OPERATING STEPS FOR ONION DEHYDRATION                        
PROCESS FLOW DIAGRAM OF ONION AND GARLIC POWDER            
PROCESS OF GARLIC POWDER IN DETAILS                        
FLOW DIAGRAM FOR GARLIC FLAKES                            
STATES WHICH SUPPLY RAW MATERIAL (GARLIC BULB)                
PROCESS OF ONION POWDER IN DETAILS                        
DEHYDRATION METHOD AND DEHYDRATOR                        
FLOW SHEET FOR ONION DEHYDRATION                        
MANUFACTURING PROCESS OF DEHYDRATED POMEGRANATE (ANARDANA)    
PROCESS FLOW DIAGRAM                                    
STANDARDIZATION OF DRYING METHOD OF WILD POMEGRANATE (ANARDANA SEED)                                              
MANUFACTURING PROCESS OF POTATO SLICE AND POTATO POWDER (CFTRI METHOD)                                               
PROCESS FLOW DIAGRAM                                    
DEHYDRATION METHOD AND DEHYDRATOR                        
SPECIFICATION ABOUT DEHYDRATED ONIONS PRODUCTS                
PROCESSING METHOD                                        
FLOW SHEET FOR POTATO FLAKES MANUFACTURES                
FLOW SHEET FOR ONION FLAKES MANUFACTURE                    
POTATO FLAKES                                            
WHITE POTATO FLOUR                                           
MODERN METHODS OF ONION DEHYDRATION                           
POWER PRODUCTION AND ENERGY REQUIREMENTS                  
GEOTHERMAL APPLICATIONS                                   
PROCESS FOR CONTROLLING THE PINKING OF ONIONS                  
PEELED ONION AND METHOD FOR PEELING AN ONION                              
TECHNOLOGY AND PROCESS OF POTATO FLAKES/POWDER                     
MANUFACTURING PROCESS OF GARLIC PASTE                                 
FORMULATION OF GARLIC PASTE    127
PROCESS MANUFACTURING OF GARLIC PASTE    128
PASTE MAKING MACHINE                                       
MANUFACTURING PROCESS IN DETAILS                                    
PROCESS FLOW DIAGRAM FOR GARLIC PASTE                                                 
MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY                             
DETAILS OF DEHYDRATED PRODUCTS                                                     
SIGNIFICANCE OF DEHYDRATION                                        
DRYING TIME AND DRYING CONDITION OF FRUITS & VEGETABLES          
PROCESS DESCRIPTION FOR DEHYDRATED FRUITS & VEGETABLES          
PACKAGING AND STORAGE TECHNIQUE                             
PLANT LAYOUT                                                   
COMPLETE PLANT SUPPLIERS FOR DEHYDRATION PLANTS              
SUPPLIERS OF PLANT AND MACHINERIES                         
SUPPLIERS OF RAW MATERIALS                                      


APPENDIX –A

01.    PLANT ECONOMICS                        
02.    LAND & BUILDING                     
03.    PLANT AND MACHINERY                    
04.    OTHER FIXED ASSESTS                    
05.    FIXED CAPITAL                        
06.    RAW MATERIAL                        
07.    SALARY AND WAGES                    
08.    UTILITIES AND OVERHEADS                    
09.    TOTAL WORKING CAPITAL                    
10.    TOTAL CAPITAL INVESTMENT                
11.    COST OF PRODUCTION                    
12.    TURN OVER/ANNUM                        
13.    BREAK EVEN POINT                     
14.    RESOURCES FOR FINANCE                    
15.    INSTALMENT  PAYABLE IN 5 YEARS                
16.    DEPRECIATION CHART FOR 5 YEARS                
17.    PROFIT ANALYSIS FOR 5 YEARS                
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    



 

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