Industry Overview
A manhole cover is a removable plate used to close the opening of a manhole, preventing people or objects from falling into underground structures while restricting unauthorized access and the entry of unwanted materials. FRP (Fiber Reinforced Plastic) manhole covers provide a lightweight alternative to conventional cast iron covers and offer excellent resistance to corrosion and chemical effects.
FRP manhole covers weigh approximately one seventh as much as an average cast iron cover, making them significantly easier to handle and remove during inspection, cleaning, and maintenance activities. Their combination of lightweight construction, corrosion resistance, and durability makes them suitable for applications where conventional metallic covers may be exposed to moisture, chemicals, or other corrosive conditions.
The project report covers the features and properties of FRP manhole covers, technical specifications, benefits, applications, recommended placement by grade and type, BIS specifications, market survey, target audience, exports, global market position, manufacturers and suppliers, manufacturing processes, compression moulding, equipment, moulds, testing, load specifications, process flow, plant layout, location factors, implementation schedules, machinery suppliers, raw materials, and project economics.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 2.4 MT/Day |
| Land & Building (3000 sq.mt) | INR 8.48 Cr. |
| Plant & Machinery | INR 1.41 Cr. |
| Working Capital for 2 Months | INR 1.33 Cr. |
| Total Capital Investment | INR 11.48 Cr. |
| Rate of Return | 24% |
| Break Even Point | 57% |
Content Index
- INTRODUCTION
- FEATURE OF FRP MAN HOLE COVER
- PROPERTIES OF FRP
- TECHNICAL SPECIFICATIONS
- BENEFITS
- APPLICATION AND USES
- RECOMMENDED LOCATIONS FOR PLACEMENT OF DIFFERENT GRADE & TYPES/SHAPES OF MANHOLE COVERS AND FRAMES ARE AS UNDER
- B.I.S. SPECIFICATION
- MARKET SURVEY
- THE BREAKDOWN OF PROFILES OF PRIMARY DISCUSSION PARTICIPANTS IS DEPICTED IN THE BELOW FIGURE
- TARGET AUDIENCE
- EXPORTS OF FRP MANHOLE COVER
- GLOBAL MARKET POSITION OF MANHOLE COVERS
- LIST OF GLOBAL IMPORTERS FOR FRP MANHOLE COVERS
- MANUFACTURERS/SUPPLIERS OF FRP MAN HOLE COVER
- MANUFACTURING PROCESS
- 1. SHEET MOLDING COMPOUND PROCESS
- FIG 1 SHEET MOLDING COMPOUND MANUFACTURING
- ADVANTAGES
- DISADVANTAGES
- COMPRESSION MOLDING PROCESS
- TYPES OF COMPRESSION MOULDING
- ADVANTAGES
- DISADVANTAGES
- EQUIPMENT
- THE PRESS
- MOULDS
- MOULD MATERIALS
- REQUIREMENTS OF MOULD MATERIALS ARE
- THREE GENERAL TYPES OF STEEL ARE USED FOR MOULD CONSTRUCTION
- TYPES OF MOULDS
- 1. FLASH TYPE MOULD
- 2. FULLY POSITIVE MOULD
- 3. LANDED POSITIVE MOULD
- 4. SEMI-POSITIVE VERTICAL FLASH MOULD
- 5. SEMI-POSITIVE VERTICAL FLASH MOULD
- TESTING OF FRP MAN HOLE COVER
- LOAD SPECIFICATIONS (AS PER IS 17261991)
- PROCESS FLOW DIAGRAM
- PLANT LAYOUT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- SUPPLIERS OF PLANT AND MACHINERY
- HYDRAULIC POWER PRESS
- DG SETS
- POWER TRANSFORMERS
- COOLING TOWER
- ETP PLANTS
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR COMPRESSOR
- PLATEFORM WEIGHING MACHINE
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- ELECTRICAL MEASURING INSTRUMENTS
- SUBMERSIBLE WATER PUMP
- SUPPLIERS OF RAW MATERIALS
- POLYSTER RESIN
- FIBRE GLASS CHOPPED STRAND
- CALCIUM CARBONATE POWDER
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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