Detailed Project Report (DPR) on fruit juice of mango, orange, sweet lime, lime, pineapple plant (1200 lts, per hour capacity) in pet bottles

FRUIT JUICE OF MANGO, ORANGE, SWEET LIME, LIME, PINEAPPLE PLANT (1200 LTR. PER HOUR CAP.) IN PET BOTTLES
[CODE NO.3416]


There are two main types of fruit juice. On the one hand there is a so-called "direct or notfrom concentrate (NFC) juice" and on the other hand the one produced from the "juice concentrate". Both have 100% non-diluted fruit content.

The term "direct or NFC juice" or "made from fruit concentrate" on the label explains how the juice was produced. The juice is either contained in cloudy or clear bottles after juicing or stored for later filling in sterile tanks. This is the usual on-farm method.

In order to get a fruit juice concentrate, the freshly squeezed juice will be dehydrated under vacuum conditions, until the juice is reduced to about one-sixth of its volume. After reconstitution with clean drinking water there will be a fruit juice with 100 percent fruit content again. The use of concentrate must be noted on the product label. The processing of concentrate has no relevance in on-farm fruit juice production.  
For an industrial juice producer it has several advantages, which are crucial due to the low consumer prices of redilluted juice. The manufacturers can achieve higher storage capacities, and they can spread the filling evenly over a longer period and thus compensate for years with poor fruit harvest through storage reserves.  

Packaged juice market has charted a high growth trajectory, thanks to its easy availability, anytime-anywhere consumption, and convenience.

Within the beverages market, the fruit-based beverages category is one of the fastest growing categories, and has grown at a CAGR of over 30 percent over the past decade. As of March 2013, the Indian packaged juices market was valued at Rs 1,100 crore (~USD 200 million) and projected to grow at a CAGR of ~15 percent over the next three years.

The packaged fruit juices market can be divided into three sub-categories: fruit drinks, juices, and nectar drinks. Fruit drinks, which have a maximum of 30 percent fruit content, are the highest-selling category, with a 60 percent share of the market. Frooti, Jumpin, Maaza, etc. are the most popular products in this category. Fruit juices, on the other hand, are 100 percent composed of fruit content, and claim a 30 percent market share at present. In contrast, nectar drinks have between 25 and 90 percent fruit content, but account for only about 10 percent of the market.

The rising number of health-conscious consumers is giving a boost to fruit juices; it has been observed that consumers are shifting from fruit-based drinks to fruit juices as they consider the latter a healthier breakfast/snack option.

Dabur is the market leader in the Indian packaged juices market with its brands Real and Real Activ. Other players include Parle, Fresh Gold, and Godrej. Some of the other brands of fruit juices and drinks include Frooti, Appy, Mazza, Minute Maid, Slice, Fresh Gold, and Del Monte. Considering the attractiveness of the segment, diversified consumer food companies such as ITC are working towards making a foray into packaged juices.


COST ESTIMATION

Plant  Capacity                                                    :       9600.00 Ltr./day
land & Building (25,000 sq.ft)                           :    Rs.  1.19  Cr
Plant & Machinery                                               :    Rs.  1.75  Cr
Working Capital for 2 Months                            :    Rs.  3.56  Cr
Total Capital Investment                                     :    Rs.  6.80  Cr
Rate of Return                                                      :    29%
Break Even Point                                                  :    51%

INTRODUCTION    
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA    
10. SAFAL:    
9. 24 MANTRA:    
8. DEL MONTE:    
7. MINUTE MAID:    
6. CAPRI SUN:    
5. B NATURAL:    
4. CERES:    
3. PAPER BOAT:    
2. REAL:    
1. TROPICANA:    
USES AND APPLICATIONS    
FRUIT JUICE BENEFITS:    
AVAILABILITY OF RAW MATERIALS    
B.I.S. SPECIFICATION    
MARKET SURVEY    
THE INDIAN FRUIT JUICES MARKET    
GLOBAL MARKET OF FRUIT JUICE    
BRANDED FRUIT JUICE SEGMENT    
JUICY DETAILS    
MANUFACTURERS/EXPORTERS OF FRUIT JUICES    
REQUIREMENTS AND PRECONDITIONS IN FRUIT JUICE MANUFACTURE    
GRINDING AND CRUSHING EQUIPMENT    
PIVOTING CENTRIFUGAL MILLS (GRATING MILLS)    
STRAINING AND JUICING EQUIPMENT    
HYDROPRESSES    
NATURALLY CLOUDY, UNFILTERED JUICES    
NATURALLY CLOUDY, UNFILTERED APPLE JUICE    
PROCESSING    
OXIDATION PROTECTION    
TECHNICAL OUTLINES OF FRUIT JUICE PROCESSING    
METHOD OF PRODUCTION    
PREPARATION OF RAW MATERIAL    
JUICE EXTRACTION    
FILTERING    
BATCH PREPARATION    
PASTEURISATION    
FILLING AND BOTTLING    
QUALITY CONTROL    
THE USE OF CHEMICAL PRESERVATIVES IN FRUIT JUICES & FRUIT DRINKS    
MANUFACTURING PROCESS    
FILTRATION    
PRESERVATION    
PROCESS FLOW SHEET    
PRODUCTION OF JUICE AND CONCENTRATES    
I. ACCEPTANCE OF RAW MATERIAL    
HYDRO-UNLOADING SYSTEM CONSISTS OF:    
THE DELIVERY SCOPE OF DRY UNLOADING SYSTEM INCLUDES:    
II. FRUIT PULP PREPARATION AND PROCESSING    
III. JUICE YIELDING.    
IV. PASTEURIZATION AND DEAROMATISATION    
V. ULTRAFILTRATION    
VI. CONCENTRATION    
VII. STANDARDISATION AND STORAGE    
MANUFACTURE IN GENERAL    
CLEANING    
SORTING    
COMMINUTION    
ENZYME TRETMENT OF PULP    
PRESS AIDS    
EXTRACTION    
CITRUS    
DECIDUOUS    
CLARIFICATION    
PASTEURIZATION    
CHEMICAL PRESERVATIVES    
INDIVIDUAL MANUFACTURING PROCESSES    
PROCESSING OF PINEAPPLE    
MANUFACTURING PROCESS OF SWEET LIME JUICE    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF LIME JUICE    
PROCESS FLOW DIAGRAM OF LIME JUICE    
PROCESSING DETAILS OF ORANGE JUICE    
HARVESTING/COLLECTION    
CLEANING/GRADING    
EXTRACTION    
CONCENTRATION    
RECONSTITUTION    
PASTEURIZATION    
PACKAGING/FILLING    
COMPLETE PLANT AND MACHINERY SUPPLIERS    
SUPPLIERS OF PLANT & MACHINERY    
ROTARY WASHER    
PEELING MACHINE    
FRUIT WASHER    
JUICE EXTRACTOR    
LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS    
FILTER PRESS    
JUICE HOMOGENIZER    
SUPPLIERS OF RAW MATERIALS    
PRESERVATIVES    
SODIUM BENZOATE    
PET BOTTLES OF DIFFERENT SIZES    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET