Detailed Project Report (DPR) on ginger garlic paste

GINGER GARLIC PASTE
[CODE NO. 3062]


    Garlic & Ginger paste are very versatile products which are used extensively in Food Industries.

    Garlic is one of the important species coming into Allium group, whose botanical name is A. Sativum.
          

    A hardy perennial, c60 cm in height, native to Central Asia and cultivated all over India. Bulbs made up of cloves;

leaves long, flat, acute, sheahing the  lower half of stem; scape slender, smooth, shining, spathes long, beaked, enclosing

heads bearing solid bulbils; flowers small, white, prolonged into leafy points.


History and Origin:-  Garlic is native to the mountainous regions of  central Asia from where it spread in prehistoric times

to the maditerranean region. Clay models of garlic have been excavated in Egypt. It reached China at an early age and was

probably carried to the western hemisphere by the Spanish, the Portuguese, and the French. It has been suggested that the

wild ancestor of garlic was a flowering form producing seeds on aerial bulbils. Under different soil and climatic

conditions, and due to different methods of cultivation in the ancient centres of civilization different varieties arose.

The non-flowering varieties are thought to have arisen as a result of interference with the natural life cycle caused by

storage.


GINGER PASTE

         A genus of rhizomatous herbs distributed in the tropics of the old world, chiefly in India, East Asia and Malaysia.

Fourteen, species are reported to occur in India Z-officinale, which is the main source of ginger, is cultivated on a large

scale in India. Bangladesh, Taiwan, Jamaica, Nigeria and Sieria, Leone, from which it is exported to other countries the

world and ginger  is cultivated also for internal consumption in Sri Lanka (Ceylon) and several East Asiatic countries and

the crop has been introduced into Queens hand in Australia mainly for pickling.

         In Hawaii, ginger is marketed as fresh rhizomes which are also shipped to the mainland market.  Two types of edible

ginger are grown: the large type known locally as "Chinese" ginger and the small type known as "Japanese" ginger. Only the

former type is grown to any great extent. Most of the plantings are in small area. Because of the prevalence of certain

diseases on the island of Oahu, the ginger-growing areas seem to be shifting  to the  island  of Hawaii, especially in the

vicinity of  Hilo  from where most, if not all, of the ginger for the mainland market  is exported.  



COST ESTIMATION

Plant  Capacity                                 :       5000.00 Kgs./day
Land & Building (10000 Sq.fT)    :    Rented
Plant & Machinery                          :    Rs. 61.00  Lacs
Working Capital for 2 Months     :    Rs. 1.64   Cr
Total Capital Investment              :    Rs. 2.36   Cr
Rate of Return                               :    197%
Break Even Point                           :    22%


INTRODUCTION    
COMPOSITION OF GINGER    
USES AND APPLICATION    
GARLIC AVAILABILITY AND USES    
REGIONS OF POPULACE IN INDIA (GINGER GARLIC PASTE USE IN INDIA)    
B.I.S. SPECIFICATION    
CONTACT ADDRESS FOR QUALITY PARAMETERS TOWARDS GINGER GARLIC PASTE    
MARKET SURVEY    
DETAILED EXPORT DATA OF GINGER GARLIC PASTE    
GINGER & GARLIC SCENARIO AND AVAILABILITY    
PRESENT MANUFACTURING/EXPORTERS OF GINGER GARLIC PASTE    
FORMULATION OF GINGER GARLIC PASTE    
MANUFACTURING PROCESS OF GINGER GARLIC PASTE    
PROCESS FLOW DIAGRAM OF GINGER GARLIC PASTE    
MANUFACTURING PROCESS    
RAW MATERIAL    
FORMULATION OF GARLIC PASTE    
PROCESS MANUFACTURING OF GARLIC PASTE PASTE MAKING MACHINE    
MANUFACTURING PROCESS IN DETAILS    
PROCESS FLOW DIAGRAM FOR GARLIC PASTE    
GINGER GARLIC PASTE PACKING MACHINE    
FORMULATION    
PROCESS FLOW SHEET    
PLANT LAYOUT    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
GINGER GARLIC PASTE MAKING MACHINES
SUPPLIERS OF RAW MATERIALS    



APPENDIX – A:

 1.      COST OF PLANT ECONOMICS  
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET