Industry Overview
Jute is a naturally occurring, inexpensive, biodegradable and environmentally friendly fiber, widely known as the “golden fiber” because of its natural golden sheen. In India, jute has traditionally been used to manufacture sacks, bags, rugs, ropes, cords and various other textile and handicraft products. Jute sacking bags are woven from jute fabrics and are available in plain and twill constructions, primarily for packaging cement, sugar, food grains, fertilizers, chemicals and other bulky materials.
The Indian jute textile industry occupies an important position in the national economy, particularly in the eastern region and West Bengal. The history of the Indian jute industry dates back to 1854, when the first jute mill was established at Rishra in the Hooghly district of West Bengal. The industry encompasses cultivation of raw jute, fiber processing, spinning, weaving, bleaching, dyeing, finishing and marketing.
India is identified in the report as the largest producer of raw jute and the biggest manufacturer of jute goods, with capabilities covering a wide range of products and customer-specific requirements. Jute fiber is principally used for hessian and sacking cloth and bags, ropes, cords and miscellaneous fabrics. Jute sacking bags remain important for packaging applications, particularly in agriculture, agro-based industries, cement, sugar and other bulk-material sectors. Their biodegradable nature and suitability for food-grade applications further support their relevance amid growing environmental concerns.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 10,000 Nos/Day |
| Land & Building (2000 sq.mt.) | Rs. 85 Lac |
| Plant & Machinery | Rs. 35 Lac |
| Working Capital for 1 Month | Rs. 1.47 Cr |
| Total Capital Investment | Rs. 2.78 Cr |
| Rate of Return | 36% |
| Break Even Point | 55% |
Content Index
- INTRODUCTION
- INDIAN JUTE INDUSTRY
- INDIA: INDUSTRY MILESTONES
- 1. HESSIAN
- 2. SACKING
- 3. CANVAS
- PRODUCT DESCRIPTION
- JUTE SACKING BAGS & THEIR USAGE
- USAGES:
- DESIGNS:
- TYPES OF JUTE SACKS
- DIFFERENT CATEGORIES OF SACKING ARE:
- USES AND APPLICATION
- TABLE: - I APPLICATION OR GUNNY BAGS
- 1. GOOD GRAINS
- 2. SUGAR
- 3. CEMENT
- 4. FERTILIZERS
- 5. CHEMICALS
- B.I.S. SPECIFICATIONS
- 1 SCOPE
- 2 REFERENCES
- 3 TERMINOLOGY
- 4 MANUFACTURE
- 4.2 SEAM
- 4.3 SAFETY STITCH
- 4.4 HEMMING AT THE MOUTH
- 4.5 FREEDOM FROM DEFECTS
- 5 SPECIFIC REQUIREMENTS
- 6 PACKING
- 7 MARKING
- 8 SAMPLING AND CRITERIA FOR CONFORMITY
- FOR MORE INFORMATION CONTACT AT:
- MARKET AND SCOPE
- PROCUREMENT OF GUNNY BAGS FOR PACKAGING OF FOOD GRAINS
- CURRENT POLICY ON USE OF ONCE USED GUNNY BAGS
- DETAILED EXPORT DATA OF EMPTY GUNNY BAGS
- OVERVIEW OF INDIA’S FOOD GRAIN
- THE COUNTRY HAD REPORTED THE MONSOON (RAINFALL) DEFICIT OF 12% LAST YEAR.
- MANUFACTURERS/EXPORTERS OF GUNNY BAGS
- MANUFACTURING PROCESS
- INSPECTION OF HESSIAN CLOTH
- SET MAKING
- MARKING
- CUTTING
- STITCHING
- INSPECTION OF THE BAGS
- PACKAGING
- PROCESS FLOW DIAGRAM
- DETAILS OF AUTOMATIC JUTE BAG MAKING MACHINE
- MECHANICAL SYSTEMS
- FIG. 3 D VIEW OF AUTOMATIC JUTE BAG MAKING MACHINE
- DRIVES AND CONTROL SYSTEMS
- SPECIFICATION OF THE MACHINE
- MANUFACTURING PROCESS OF GUNNY BAGS FROM YARN
- RAW JUTE
- SELECTION OF RAW JUTE
- SOFTNING PROCESS
- CARDING
- DRAWING
- WINDING
- BEAMING
- WEAVING
- DAMPING
- CALENDERING
- SEWING
- PRESS AND PACKING
- PROCESS FLOW CHART
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Jute sacking bags are primarily used for packaging and transporting bulk materials such as food grains, sugar, cement, fertilizers and chemicals. They are generally manufactured from woven jute fabric and can be produced in plain or twill constructions. Their strength, breathability and biodegradable nature make them suitable for several agricultural and industrial packaging applications. The report also highlights their use in farm-sector and agro-based industries, as well as their suitability for food-grade packaging applications where natural and environmentally friendly packaging materials are preferred.
Jute is called the golden fiber because of its characteristic natural golden sheen and its economic importance. It is a natural plant fiber that is relatively inexpensive, biodegradable and environmentally friendly. Jute has applications across packaging, textiles, ropes, cords, handicrafts and other products. Its combination of natural appearance, versatility and renewable origin has made it an important commercial fiber. In India, jute has also played a significant role in the development of the textile and packaging industries, particularly in the eastern region.
The manufacturing process for jute sacking bags can involve preparation of raw jute, fiber processing, yarn production, weaving, fabric inspection, cutting, marking, stitching, bag inspection and packaging. The report also describes processes including softening, carding, drawing, winding, beaming, weaving, damping, calendering and sewing when bags are manufactured from jute yarn. For finished hessian cloth, operations such as set making, marking, cutting and stitching are followed by inspection and packaging.
The report identifies hessian, sacking and canvas among the principal jute fabric products. Hessian is a plain-woven fabric generally made from good-quality white jute, while sacking is a heavier woven fabric that may be plain or twill and is commonly produced from lower grades of fiber. Canvas is a closely woven fabric with a relatively fine texture and can be made from suitable white and toassa jute. These fabrics serve different packaging, industrial, agricultural and commercial applications.
A suitable jute bag manufacturing location should provide efficient access to raw materials, markets, power and fuel, water, transportation and labor. Other important considerations include climate, waste disposal, regulatory laws, taxes, site characteristics, community factors, and flood and fire control. Transportation infrastructure is particularly relevant because both raw materials and finished bags must be moved efficiently. A well-planned site can support smoother production, reduce logistical difficulties and provide suitable space for manufacturing, storage, utilities and related plant operations.
Jute bags are considered environmentally friendly because jute is a natural, biodegradable and renewable plant fiber. Unlike packaging materials that depend primarily on non-biodegradable synthetic materials, jute products can return to the natural environment through biodegradation under suitable conditions. The report particularly emphasizes the environmental and ecological advantages of food-grade jute bags. Their natural characteristics, combined with their suitability for packaging agricultural and food products, make them relevant to industries seeking more sustainable packaging alternatives.
Jute bag manufacturing can involve equipment and systems for yarn preparation, weaving, fabric handling, cutting, stitching, pressing and packing. The report specifically covers automatic jute bag making machinery, mechanical systems, drives and control systems, and machine specifications. Depending on the manufacturing route, equipment may also support processes such as softening, carding, drawing, winding, beaming, weaving, damping and calendering. Plant equipment selection should be aligned with the required bag specifications, production process, quality requirements and level of automation.
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