Detailed Project Report (DPR) on hdpe barrels manufacturing

HDPE BARRELS MANUFACTURING

[CODE NO.4344]  

HDPE Barrels are the important Packaging Material for packaging of Chemicals, solvents Pharmaceuticals Pesticide etc.

A plastic drum is a spherical barrel moulded from industrial-grade plastic. They’re commonly coloured blue for easy identification, and are designed for storage and/or transport of industrial goods.

Plastic drums are produced from a material known as HDPE, which stands for High-Density Polyethylene. It’s an incredibly malleable, yet rigid material that can withstand high temperatures and many hazardous chemicals.

Drums are produced in a wide range of sizes, which allows them to meet different industrial needs on both a small and large scale. Plastic drums generally range in size from small 30-litre barrels up to large 220-litre barrels.

Smaller plastic drums have black handles on the side, allowing them to be moved and lifted by hand. Larger plastic drums can be easily moved using forklifts.

Thereare two primary types of plastic drums used for industrial packaging. These are known as open head or tight head plastic drums.

Open Head Plastic Drums

Open head plastic drums have a removable lid on the top end of the barrel. This lid makes it easy to pour contents into the drum and to remove them again later.

Open head plastic drums are sealed shut using steel clamps, or can be left in storage with no lid attached and the contents open.

Tight Head Plastic Drums

Tight head plastic drums are similar to closed head drums in many ways. The main difference is that tight head plastic drums are sealed on both ends. There is no removable lid.

Instead, tight head drums are filled or emptied using a nozzle or bung. So although it’s more difficult to fill a tight head barrel up, it’s much more secure.

What Can You Store In A Plastic Drum?

Plastic drums can be used to store a wide array of different industrial goods. The most common include the following:

• Chemicals

• Solvents

• Pharmaceuticals

• Liquids

• Oils and lubricants

• Grains

• Food ingredients

• Sand

Their versatility and durability ensure that plastic drums are popular for both storage and transport. Because they are available in a range of sizes, they can be also used in an industrial capacity.

Plastic drums are reusable, but you need to ensure that they’re cleaned out before and after each use if you are going to be storing different goods in them. 

COST ESTIMATION

Plant Capacity                                    2500 Barrels/Day

Land & Building (2000 sq.mt.)  Rs. 3.68 Cr

Plant & Machinery                              Rs. 5.95 Cr

Working Capital for 1 Month            Rs. 5.20 Cr

Total Capital Investment                  Rs. 15.06 Cr

Rate of Return                                    35%

Break Even Point                               47%

• INTRODUCTION
  
• OPEN HEAD PLASTIC DRUMS
• TIGHT HEAD PLASTIC DRUMS
• WHAT CAN YOU STORE IN A PLASTIC DRUM?
• BENEFITS OF POLYETHYLENE DRUMS
• DRUMS/BARRELS AND JERRY CANS
• NARROW MOUTH DRUMS
• OPEN TOP DRUMS
• NARROW & WIDE MOUTH JERRY CANS
• USES & APPLICATIONS
• MARKET OVERVIEW OF PLASTICS BARRELS/DRUMS
• PLASTIC DRUMS MARKET: KEY PLAYERS
• DEVELOPMENT IN HDPE DRUMS AND BARRELS MARKET
• RECENT DEVELOPMENTS & TRENDS IN THE PLASTIC DRUMS MARKET
• MANUFACTURERS/EXPORTERS/SUPPLIERS OF HDPE BARRELS
• B.I.S. SPECIFICATION
• SPECIFICATION OF HM HDPE DRUMS
• HM HDPE DRUMS
• APPLICATION
• MANUFACTURING PROCESS OF HDPE BARRELS
• WAYS OF MOULDING PROCESS
• PROCESS OF MANUFACTURE
• THE PRE PLASTISATION UNIT CONSISTS OF:-
• DETAILS OF EXTRUSION BLOW MOULDING
• COMPONENTS OF EXTRUSION BLOW MOULDING MACHINE
• FIRSTLY, IT’S THE EXTRUSION SYSTEMS OF A BLOW MOLDING MACHINE
• SECONDLY, IT’S THE DIE-HEAD OF A BLOW MOULDING MACHINE.
• THIRDLY, IT COMES TO THE CLAMPING UNIT OF A BLOW MOLDING MACHINE
• FOURTHLY, LET’S LOOK AT THE BLOWING UNIT OF THE BLOW MOLDING MACHINE
• FIFTHLY, ITS TURN TO THE HYDRAULIC SYSTEM OF A BLOW MOLDING MACHINE
• PROCESS FLOW DIAGRAM OF HDPE BARRELS
• HDPE BARRELS BLOW MOULDING FORMULATION
• TESTING METHOD OF HDPE DRUMS/BARRELS
• RISKS ASSESSMENTS OF HDPE
• PRODUCT OVERVIEW:
• MANUFACTURE OF PRODUCT:
• PRODUCT DESCRIPTION:
• EXPOSURE POTENTIAL:
• IN CASE OF FIRE –
• HEALTH INFORMATION:
• ENVIRONMENTAL INFORMATION:
• PHYSICAL HAZARD INFORMATION:
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT:
• EQUIPMENT LAYOUT:
• SAFETY:
• PLANT EXPANSION:
• FLOOR SPACE:
• UTILITIES SERVICING:
• BUILDING:
• MATERIAL-HANDLING EQUIPMENT:
• RAILROADS AND ROADS:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION:
• A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
• SUPPLIERS OF PRINTING MACHINE
• SUPPLIERS OF GRINDING MACHINE
• SUPPLIERS OF PLASTIC MIXER
• SUPPLIERS OF PLASTIC CUTTER
• SUPPLIERS OF WATER COOLING TOWER
• SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
• SUPPLIERS OF GENERATOR SETS
• SUPPLIERS OF DIES AND MOULDS
• ADDRESSES OF RAW MATERIAL SUPPLIERS
• SUPPLIERS OF COLOUR MASTER BATCHES
• SUPPLIERS OF PRINTING INK

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)