Detailed Project Report (DPR) on hdpe drums manufacturing plant

HDPE DRUMS MANUFACTURING PLANT

[CODE NO.4103]  

HDPE Drums & Barrels are the important Packaging Material for packaging of Chemicals, solvents Pharmaceuticals Pesticide etc.

Packing Industry is one such industry where lot of SMES is concentrated. In India the consumer packing is undergoing a dramatic change in recent past. In many Industries the plastic containers are replacing conventional metal containers and glass containers because of their comparatively better properties and ease of handling and transportation. Small size plastic containers are used for packing of drugs, pharmaceuticals, insecticides, food items etc. The plastic blow molded containers are made from HDPE (High-density polyethylene), LDPE (Low- density polyethylene), PP (Polypropylene) etc. Blow molded plastic containers are finding great demand in modern era. In replacing the traditional Metal/Non Metal and Glass containers throughout the world. With latest trends in Blow Molding technology and advanced machinery and National and International standards molds and dies, many types of packaging containers are manufactured with accurate tolerance and fine quality. To suit the requirement of each and every product manufacturing. These products includes Pet bottles, Dropper bottles, Upper Handle bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging containers etc. They are of different types and designs that are manufactured to cater the need of packaging. With high quality raw materials procurement, blow molded articles and containers are manufactured with superior quality associated with convenient shapes and sizes, Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As there is very good demand for plastic containers of various sizes and shapes and quality to meet the requirement of one and all.

In the early 1900s, wooden barrels gave way to a new more durable and easily machined material: Steel. Steel barrels were stronger, safer for use in transport and able to be manufactured on an assembly line with much less labor than wooden barrels. The steel drum is still widely used for liquid storage and transportation to this day.

More advanced technology and manufacturing practices in the late 1960s allowed for another iteration of the barrel to come about: the plastic barrel. Plastic barrels are made from high density, high molecular weight polyethylene (HDPE).

Polyethylene is an excellent material because it is inert and resistant to high or low pH contents. As foodies know, the acidity of food products can be high or low. Some materials, including food products, are caustic and can even break down steel. Have you ever left tinfoil over tomato sauce for an extended period of time? The undesirable result is a case in point: the sauce eats right through metal.

The use of high density polyethylene (HDPE) as opposed to low density (LDPE) allowed for barrels to be created completely from polyethylene, as opposed to using a plastic liner in a steel drum.

COST ESTIMATION

Plant Capacity                                10 MT/Day

Land & Building (3500 sq.mt.)      Rs. 2.62 Cr

Plant & Machinery                           Rs. 1.68 Cr

Working Capital for 1 Month        Rs. 1.72 Cr

Total Capital Investment                Rs. 6.61 Cr

Rate of Return                                  36%

Break Even Point                             54%

• INTRODUCTION
• PROJECT LOCATION:- VIZAG, AP
• MAP
• GEOGRAPHY
• ECONOMY
• TOURIST ATTRACTIONS
• CONNECTIVITY
• USES & APPLICATIONS
• HANDLE POLYETHYLENE DRUMS
• COSMETICS
• CHEMICALS AND FERTILIZERS
• PHARMACEUTICALS
• FOOD & BEVERAGES
• B.I.S SPECIFICATIONS
• RAW MATERIAL - HIGH DENSITY POLYETHYLENE
• MARKET POSITION
• RECENT DEVELOPMENTS & TRENDS IN THE PLASTIC DRUMS MARKET
• COMPETITIVE LANDSCAPE
• THE MAJOR MANUFACTURES IN HDPE DRUMS:-
• THE HDPE DRUMS MARKET IS SEGMENTED BY TYPES:
• THE HDPE DRUMS MARKET IS SEGMENTED BY APPLICATIONS:
• EXPORT DATA OF HDPE DRUMS
• MANUFACTURERS/SUPPLIERS OF HDPE DRUMS
• FEATURES OF HDPE DRUMS
• PROPERTIES OF HDPE
• BENEFITS OF HDPE DRUMS
• MANUFACTURING PROCESS OF HDPE DRUM
• MOULDING PROCESS
• THERE ARE TWO WAYS OF OVERCOMING THIS PROBLEM.
• THE MINIMUM PRACTICAL CYCLE TIME CAN BE ESTABLISHED IN TWO WAYS:-
• DETAILS OF BLOW MOULDING & PROCESS
• BLOW MOULDING MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
• BLOW MOULDING MACHINE
• THE MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
• THE AUTOMATIC BLOW MOULDING MACHINE GIVES THE FOLLOWING SEQUENCE OF OPERATIONS.
• ELECTRICAL CONTROL PANEL:
• EXTRUDER DRIVE
• PARISON HEAD ASSEMBLY
• IT CONSISTS OF MAINLY
• SIDE FED HEAD:
• FOR HDPE
• TWO PARISON HEAD FOR HDPE
• TOP FED HEAD FOR RPVC
• ACCUMULATOR HEAD
• PARISON CONTROL
• PARISON CONTROL IS FOR THE CONTROL OF:
• PARISON CUTTERS
• BLOWING AND EJECTOR STATION
• SEALING UNIT:
• DEFLASHING UNIT
• MICROPROCESSOR CONTROLS KWIC MICRO
• MAIN MENU OFFERS FOLLOWING PAGES:
• UNDER DATA ENTRY MENU FOLLOWING PAGES ARE AVAILABLE:
• MOULD OPEN/CLOSE PARAMETERS:
• CARRIAGE PARAMETERS:
• BLOW PIN PARAMETERS:
• GENERAL PARAMETERS:
• PARISON PROFILE PARAMETERS:
• TEMPERATURE PROFILE:
• TROUBLE SHOOTING GUIDE FOR BLOW MOULDING
• EXTRUSION BLOW MOULDING
• EXTRUSION BLOW MOLDING
• CONTINUOUS EXTRUSION EQUIPMENT
• INTERMITTENT EXTRUSION MACHINERY
• SPIN TRIMMING
• PROCESS FLOW DIGRAM FOR DRUMS & BARRELS
• TECHNICAL CONFIGURATION OF MACHINE
• BST120-B EXTRUSION BLOWING MACHINE CONFIGURATION
• HYDRAULIC PRESSURE
• B.ELECTRIC APPLIANCE
• C. PNEUMATIC SYSTEM
• 3. TECHNICAL PARAMETER
• SIZES AND SPECIFICATION OF HDPE DRUMS
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TERM LOANS:
• 8. TOTAL LOAD:
• 9. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• SUPPLIERS OF RAW MATERIALS
• MASTER BATCHES
• PRINTING INK
• SUPPLIERS OF PLANT AND MACHINERIES
• SCRAP GRINDER MACHINE
• FIRE FIGHTING EQUIPMENTS
• DG SETS
• PRINTING MACHINE
• MACHINERY PHOTOGRAPHS
• RAW MATERIAL PHOTOGRAPHS
• PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)