Industry Overview
Agro-textiles are a major segment of technical textiles and, according to the project report, contribute more than 21% of the technical textile sector in India. Agro-technical textiles encompass products used across agriculture, horticulture, including floriculture, fisheries, and forestry. Their applications cover activities associated with the growing and harvesting of crops and the management of animals and aquatic resources.
The sector includes a diverse range of products such as ropes, shade fabrics, mulch mats, woven and non-woven crop covers, bird protection nets, fishing nets, and other specialized textile solutions. These products are designed to support agricultural and allied activities by improving productivity, protecting crops and resources, and reducing dependence on chemicals. The project focuses particularly on the manufacture and application of fishnets and related products, including nets and twine made from synthetic materials such as HDPE. The report also addresses applications in crop production, horticulture and floriculture, animal husbandry, fishing and aquaculture, together with manufacturing processes, plant and machinery, quality testing, utilities, environmental management, plant layout, project implementation, and financial considerations.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 2 MT/Day |
| Land & Building (1855 sq.mt.) | Rs. 1.46 Cr |
| Plant & Machinery | Rs. 4.54 Cr |
| Working Capital for 1 Month | Rs. 98.33 Lac |
| Total Capital Investment | Rs. 7.34 Cr |
| Rate of Return | 20% |
| Break Even Point | 70% |
Content Index
- INTRODUCTION
- AGRO-TEXTILES FOR PRODUCTION OF CROPS
- NETS/WIND BREAKS
- AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE
- AGRO-TEXTILE FOR ANIMAL HUSBANDRY
- AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS
- TARGET OF 20 MILLION TONS BY 2022-23
- OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS
- ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%
- ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION
- ADVANTAGE/APPLICATION
- ADVANTAGES OF SHADE NETS
- APPLICATIONS
- ANTI-HAIL NETTING PURPOSES
- GENERAL PURPOSES
- RAW MATERIAL FOR NETS AND TWINE
- A) SYNTHETIC FIBERS
- NOWADAYS THE GREAT MAJORITY OF FISHING NETS ARE MADE OF SYNTHETIC FIBERS.
- B) NATURAL FIBERS
- NATURAL FIBERS ARE NOW RARELY USED.
- DENIER
- COUNT
- THE MOST POPULAR SIZES OF CUT FIBER USED IN NETS ARE:
- GRAVITY
- TWINE
- FINISHED LENGTHS OF TWINE ARE SPECIFIED AS FOLLOWS:
- IN THIS CASE, THE PRODUCTION PROCESS ON THE RING TWISTER WOULD BE AS FOLLOWS:
- TYPES OF FISHING NETS
- LARGELY USED IN SCHOOLING OF FISH
- FISHING NETS
- PRODUCT CHARACTERISTICS
- FISHING NETS ARE CLASSIFIED AS:
- MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA
- RAW-MATERIALS & MACHINERY
- PROPERTIES AND CHARACTERISTICS
- FISHING NET ARE CLASSIFIED AS
- MARKET OVERVIEW
- AGROTECHNICAL TEXTILES
- FUTURE MARKET PROJECTIONS
- DEMAND AND SUPPLY
- NEED FOR FISHING NETS
- MANUFACTURING PROCESS OF FISHNET/TWINE (HDPE)
- MANUFACTURING STEPS
- PROCUREMENT OF RAW MATERIAL:
- MELTING HDPE GRANULES
- SPINNING
- COOLING AND STRETCHING FOR MAKING SINGLE YARN
- PLYING
- TWINING AND WINDING:
- NETTING
- LENGTH/DEPTH STRETCH
- QUALITY CHECK
- BUNDLING & PRESSING
- PACKING& DISPATCH
- PROCESS FLOW DIAGRAM
- PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)
- CONE OR CHEESE WINDING
- DOUBLING & TWISTING
- CONE OR CHEESE WINDING
- SECTIONAL WARPING
- KNITTING
- LOOP FORMATION
- THE LOOPS ARE FORMED AS FOLLOWS:-
- MENDING & CHECKING & CUTTING:-
- PACKING, LABELING & MARKETING:-
- PROCESS FLOW
- TYPES OF KNOT USED IN NETTING
- THERE ARE TWO COMMON TYPES OF KNOT USED TO KNIT NETTING;
- THE DOUBLE KNOT IS USED PRIMARILY IN GILL NETTING.
- MESH SIZE
- THERE ARE TWO WAYS OF SPECIFYING MESH SIZE:
- DEPTH
- LENGTH
- SELVAGE
- PLANT & MACHINERY (BROADLY)
- 75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE
- THE STANDARD EXTRUDES CONSISTS
- KEY FEATURES:
- EXTRUDER
- REDUCTION GEAR BOX:
- HOPPER LOADER
- TEST METHOD
- SCOPE
- REFERENCES
- PRINCIPLE
- APPARATUS
- FOUR SIZES OF GAUGE ARE REQUIRED TO COVER THE FULL RANGE OF MESH SIZES:
- MEASURING FORCE
- REQUIREMENTS FOR TESTING
- GENERAL
- ATMOSPHERE FOR TESTING
- TESTING IN THE WET STATE
- SPECIMENS TO BE TESTED IN THE WET STATE SHALL EITHER BE:
- PROCEDURE
- MEASURE A MINIMUM OF 20 CONSECUTIVE MESHES.
- CALCULATION AND EXPRESSION OF RESULTS
- TEST REPORT
- THE TEST REPORT SHALL INCLUDE THE FOLLOWING:
- MESH GAUGE
- BIS SPECIFICATION
- EFFLUENT TREATMENT & DISPOSAL
- THE WASTE FROM THE BEER PROCESSING OPERATIONS MAY BE CLASSIFIED ON THE BASIS OF:
- STANDARDS
- TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
- WASTE TREATMENT
- PRIMARY TREATMENT
- ANAEROBIC TREATMENT
- ANAEROBIC TREATMENT HAS THE ADVANTAGES OF
- METHANE FERMENTATION IS FAVORED BY A WARM CLIMATE. HOWEVER, ITS MAIN DISADVANTAGES ARE:
- SECONDARY TREATMENT
- TERTIARY TREATMENT
- SOLIDS CONCENTRATION
- UTILITY REQUIREMENTS (MONTH – ESTIMATED)
- WASTE GENERATION (ESTIMATED)
- WATER
- WASTE
- EMISSION
- PLANT & MACHINERY SUPPLIERS (IMPORTED)
- PLANT & MACHINERY SUPPLIER (INDIA)
- BOBBIN WINDER
- REACTION VESSEL
- RAW MATERIALS SUPPLIERS
- HDPE GRANULES
- MASTER BATCHES
- PRESENT MANUFACTURERS/SUPPLIERS
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- RAW-MATERIAL SUPPLY:
- MARKETS:
- POWER AND FUEL SUPPLY:
- WATER SUPPLY:
- CLIMATE:
- SPECIFIC FACTORS
- TRANSPORTATION:
- WASTE DISPOSAL:
- LABOR:
- REGULATORY LAWS:
- TAXES:
- SITE CHARACTERISTICS:
- COMMUNITY FACTORS:
- VULNERABILITY TO WARTIME ATTACK:
- FLOOD AND FIRE CONTROL:
- PROJECT MANAGEMENT
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- ANTICIPATED ENVIRONMENTAL IMPACTS
- CONSTRUCTION PHASE
- OPERATION PHASE
- HEALTH SAFETY & ENVIRONMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
- PRELIMINARY PLANT LAYOUT
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Agro-textiles are used to support agricultural, horticultural, forestry, fisheries, and animal-husbandry activities. They include products such as shade fabrics, mulch mats, crop covers, bird protection nets, ropes, fishing nets, and aquaculture nets. These products can protect crops and resources from environmental stresses while supporting improved productivity. Their selection depends on the application, required strength, mesh characteristics, durability, exposure conditions, and the type of agricultural or allied activity in which they will be used.
Synthetic fibers are commonly used to manufacture modern fishing nets and twine, while natural fibers have become less common. The report specifically covers HDPE granules and master batches as raw materials. HDPE can be processed through extrusion, spinning, cooling and stretching to produce single yarn, followed by plying, twining, winding, and netting. The appropriate raw material and processing conditions depend on the required strength, flexibility, mesh size, durability, and end-use characteristics of the finished fishing net.
The HDPE fishnet and twine manufacturing process generally begins with procurement of HDPE granules, followed by melting, spinning, cooling and stretching to form single yarn. The yarn can then undergo plying, twining, and winding before the netting operation. Subsequent stages may include length or depth stretching, quality checking, bundling, pressing, packing, and dispatch. For finished fishing nets, additional operations can include winding, doubling and twisting, sectional warping, knitting, loop formation, mending, checking, cutting, labeling, and marketing.
Knotted and knotless fishing nets differ primarily in the way their mesh structure is formed and joined. Knotted nets use knots to secure the netting intersections, while knotless nets form interconnected loops without conventional knots. The choice affects characteristics such as construction, handling, surface profile, strength, and suitability for particular fishing applications. The report discusses both manufacturing routes and also identifies common knot types used in netting, including the use of the double knot primarily in gill netting.
Mesh size is important because it influences the suitability and operating characteristics of a fishing net for a particular application. The report addresses methods for specifying mesh size along with depth, length, selvage, mesh gauges, measuring force, and testing procedures. Proper measurement helps maintain consistency during production and quality control. The report also specifies measurement of a minimum of 20 consecutive meshes as part of the testing procedure, supporting systematic evaluation of the finished netting.
HDPE fishing net production requires machinery appropriate to extrusion, yarn formation, twisting, winding, netting, and finishing operations. The report covers a 75MM monofilament extrusion plant for HDPE and identifies equipment such as an extruder, reduction gear box, and hopper loader. Other operations may require equipment for cone or cheese winding, doubling and twisting, sectional warping, knitting, mending, cutting, pressing, and packing. The exact machinery configuration depends on the selected product range and manufacturing process.
Plant location should be selected by evaluating raw-material supply, market access, power and fuel availability, water supply, climate, transportation, waste disposal, labor, regulatory requirements, taxes, site characteristics, community factors, and flood and fire control. A suitable location can improve supply-chain efficiency and support reliable plant operations. The report also identifies specific considerations related to plant layout and multipurpose service roads, indicating that location planning should be coordinated with infrastructure, logistics, environmental management, and operational requirements.
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