Code #3570
Industry Overview
Steel wire is a versatile metal product used extensively in manufacturing, construction, infrastructure, consumer goods, and everyday applications. General-purpose steel wire is commonly produced from mild steel in diameters ranging from 0.2–8.0 mm through repeated cold drawing. Depending on its composition and properties, steel wire is used for applications including rail linking, nails, reinforcement of concrete products, springs, ropes, cables, instrumentation, and various industrial products.
High carbon steel wire, popularly known as black wire, is a drawn steel wire manufactured from quality wire rods containing high levels of carbon. Steel wire may be produced in solid, stranded, or braided forms and can have circular, square, hexagonal, flattened rectangular, or other cross-sections according to technical or decorative requirements. Wire drawing, heat treatment, pickling, hot-dip coating, testing, finishing, and packing are important stages in the manufacture of different wire products. The report also covers rope wires, barbed fencing wire, railway sleeper wire, galvanized wire, high carbon wires for control cables, wire strands and ropes, and textile applications.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 36 MT/Day |
| Land & Building (8000 sq.mt) | Rs. 5.78 Cr |
| Plant & Machinery | Rs. 2.35 Cr |
| Working Capital for 2 Months | Rs. 10.26 Cr |
| Total Capital Investment | Rs. 18.80 Cr |
| Rate of Return | 18% |
| Break Even Point | 66% |
Content Index
- INTRODUCTION
- (1) STEEL WIRE –
- (2) HIGH CARBON STEEL WIRE
- NOMINAL CHEMICAL & PHYSICAL PROPERTIES
- ROPE WIRES
- BARBED FENCING WIRE
- BARBED WIRE TYPES:
- SINGLE TWIST BARBED WIRE
- POSSITIVE TWIST BARBED WIRE
- NEGATIVE TWIST BARBED WIRE
- TRADITIONAL TWISTED BARBED WIRE
- TECHNOLOGY DATA:
- USES AND APPLICATION
- BARBED WIRE OBSTACLES SERVED FOUR BASIC PURPOSES:
- (C) WIRE FOR RAILWAY SLEEPER
- THESE WIRES ARE TWO TYPES
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- WIRE DRAWING PROCESS OVERVIEW
- (1) WIRE ROD PREPARATION
- MECHANICAL DESCALING OF WIRE ROD
- CHEMICAL DESCALING (PICKLING) OF WIRE ROD
- APPLICATION OF SOAP (LUBRICANT) CARRIER
- (2) DRAWING
- DRY DRAWING OF WIRE
- WET DRAWING OF WIRE
- (3) HEAT TREATMENT OF WIRE
- BATCH ANNEALING OF LOW CARBON STEEL WIRE
- CONTINUOUS (IN-LINE) ANNEALING OF LOW CARBON STEEL WIRE
- CONTINUOUS (IN-LINE) ANNEALING OF STAINLESS STEEL WIRE
- PATENTING
- OIL HARDENING AND TEMPERING (OIL TEMPERING)
- STRESS-RELIEVING
- (4) IN-LINE PICKLING
- (5) HOT DIP COATING
- WIRE HOT DIP COATING
- CONTINUOUS PICKLING OF WIRE
- FLUXING
- HOT DIPPING (GALVANIZING)
- FINISHING
- TESTING
- NOMINAL SIZES
- TOLERANCE
- TENSILE STRENGTH
- PROOF STRESS
- TEST FOR PROOF STRESS
- REVERSE BBD TEST
- IDENTIFICATION AND MARKING
- MANUFACTURING PROCESS OF BARBED WIRE
- MATERIAL
- MANUFACTURE
- CHROMATING
- FREEDOM FROM DEFECTS
- TESTING
- (A) TENSILE TEST
- (B) DUCTILITY TEST
- ZINC COATING
- LINE WIRE
- POINT WIRE
- MARKING
- COILING AND PACKING
- TECHNOLOGY OF WIRE DRAWING
- WIRE AND ROD DRAWING PROCESS FOR STEEL
- DRAWING PROCESS
- DRAWING EQUIPMENT
- DRAW DIES
- MECHANICS OF WIRE DRAWING
- DRAWING DEFECTS
- INDUSTRY ANALYSIS
- 2. THREAT OF POTENTIAL ENTRANTS
- 3. BARGAINING POWER OF SUPPLIERS –
- 4. BARGAINING POWER OF BUYERS
- 5. THREAT OF SUBSTITUTE GOODS/SERVICES
- #2 BROAD FACTORS ANALYSIS (PEST ANALYSIS)
- 1. POLITICAL
- 2. ECONOMIC
- 3. SOCIAL
- 4. TECHNOLOGICAL
- IMMEDIATE SALES
- HIGH PROFIT CUSTOMER / RETAIL
- DIVERSIFY MARKET EXPOSURE
- HIGH PROFIT CUSTOMER / RETAIL
- TARGET 100% UTILIZATION OF INSTALLED CAPACITY & MAINTAIN PROFITS
- MAINTAIN WORKING CAPITAL FLOW SMOOTHLY
- QUALITY & IN-TIME DELIVERY.
- 4. LIST OF DOMESTIC AND INTERNATIONAL DISTRIBUTION CHANNELS
- 5. POSITIONING OF THE COMPANY AND ITS PRODUCTS:-
- 6. MARKETING OPPORTUNITIES/MARKETING RISKS
- MARKETING RISK USUALLY COVERS WITH FOLLOWING POINTS AND ADDRESSED:-
- 7. STATUS AND TRENDS OF RELATIONSHIPS
- 8. PROSPECTS FOR FUTURE GROWTH AND DEVELOPMENT
- 9. PIPELINE ANALYSIS
- 10. PRINCIPAL AVENUES FOR GENERATING NEW BUSINESS.
- 11. SALES FORCE PRODUCTIVITY MODEL
- 12. COMPENSATION
- 13. SALES CYCLE
- 14. ABILITY TO IMPLEMENT MARKETING PLAN WITH CURRENT AND PROJECTED BUDGETS.
- 15. DESCRIPTION OF THE COMPETITIVE LANDSCAPE WITHIN EACH MARKET SEGMENT INCLUDING:
- PRICE - STRENGTH
- PRICE – WEAKNESS
- SERVICE – STRENGTH
- SERVICE – WEAKNESS
- 16. DESCRIPTION OF EACH PRODUCT
- HIGH CARBON WIRES FOR CONTROL CABLES
- HIGH CARBON WIRES FOR WIRE STRAND AND WIRE ROPES.
- HIGH CARBON WIRES FOR TEXTILE
- 17. A) HISTORICAL AND PROJECTED GROWTH RATES
- B) MARKET SHARE
- C) SPEED AND NATURE OF TECHNOLOGICAL CHANGE
- D) TIMING OF NEW PRODUCTS, PRODUCT ENHANCEMENTS
- E) COST STRUCTURE AND PROFITABILITY.
- WIRE ROPE MARKET TREND
- INDIA STEEL WIRE ROPE MARKET SIZE AND OVERVIEW
- MARKET SEGMENTATION:
- BY DOMESTIC AND EXPORTS SALES
- BY INDUSTRY APPLICATION
- BY WIRE COATING
- BY ROPE COMPOSITION
- BY ORGANIZED AND UN-ORGANIZED PLAYERS
- BY TYPE OF LAY
- COMPETITIVE LANDSCAPE
- FUTURE OUTLOOK TO INDIA STEEL WIRE ROPE MARKET
- MARKET POSITION
- MARKET FACTS FOR WIRE INDIA 2018
- INDIAN ECONOMY OVERVIEW
- MAIN PRODUCT GROUPS
- TARGET GROUPS
- THE OVERALL STEEL WIRE PRODUCTION SCENARIO IS AS FOLLOWS:
- WIRE MARKET RESEARCH REPORTS, ANALYSIS & TRENDS
- WIRE AND CABLE INDUSTRY CURRENT TRENDS
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF STEEL WIRE
- SUPPLIERS OF RAW MATERIALS
- STEEL WIRE ROD
- ZINC
- LEAD
- PICKLING ACIDS
- PACKING MATERIALS
- PICKLING CHEMICALS
- SUPPLIERS OF PLANT AND EQUIPMENTS
- WIRE MAKING PLANT
- WIRE DRAWING MACHINE
- WIRE WINDING MACHINE
- PICKLING TANK
- WIRE STRAIGHTENING MACHINE
- ANNEALING FURNACE
- WIRE POINTING MACHINE
- EOT CRANE
- POWER TRANSFORMER
- ELECTRICAL PANEL
- ELECTRIC MOTOR
- COOLING TOWER
- EFFLUENT TREATMENT PLANT (ETP PLANT)
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- PLATFORM WEIGHING MACHINE
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- SHOT BLASTING MACHINE
- JIGS AND FIXTURE
- SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Steel wire is a flexible metal strand or rod manufactured in different grades, sizes, and cross-sections for industrial and commercial applications. It is commonly produced by drawing steel through dies to reduce its diameter and achieve the required mechanical properties. Depending on its composition and treatment, steel wire can be used for ropes, cables, springs, reinforcement products, fencing, railway applications, nails, consumer goods, and instrumentation. The report covers general-purpose steel wire as well as specialized high carbon steel wire products.
High carbon steel wire is a drawn steel wire manufactured from quality wire rods containing a relatively high carbon content. It is also popularly referred to as black wire. Its material composition and manufacturing treatment provide characteristics suitable for demanding applications such as control cables, wire strands, wire ropes, and textile-related products. The manufacturing process may involve wire rod preparation, drawing, heat treatment, coating, finishing, testing, and packing, depending on the grade and intended end use.
Steel wire is manufactured primarily through wire rod preparation followed by controlled drawing and, where required, heat treatment and surface treatment. Wire rods may undergo mechanical descaling or chemical descaling through pickling before a lubricant carrier is applied. The prepared material is then drawn through dies to obtain the desired dimensions. Depending on the product, processes such as annealing, patenting, oil hardening and tempering, stress relieving, pickling, galvanizing, finishing, and testing may follow.
Wire drawing is a metal-forming process in which a wire rod or wire is pulled through a die to reduce its cross-sectional area and obtain a specified diameter. The report covers both dry and wet drawing methods, along with drawing equipment, dies, drawing mechanics, and common drawing defects. Proper preparation, lubrication, die selection, and process control are important for maintaining dimensional accuracy and surface quality. Multiple drawing stages may be used when a substantial reduction in diameter is required.
Steel wire is used in a broad range of industrial, infrastructure, construction, and consumer applications. Common uses include wire ropes, cables, springs, concrete reinforcement, fencing, railway-related products, nails, control cables, textile applications, and various manufactured goods. Specialized wire products can be selected according to requirements for tensile strength, ductility, diameter, surface condition, corrosion resistance, and other mechanical or physical properties. Coated and galvanized wires are also used where additional surface protection is required.
A steel wire manufacturing plant can require wire drawing machines, wire winding machines, pickling tanks, wire straightening machines, annealing furnaces, wire pointing machines, EOT cranes, electrical systems, cooling equipment, effluent treatment facilities, material handling equipment, and testing or finishing equipment. The exact equipment configuration depends on the products manufactured and the required processing stages. The report also identifies equipment and facilities associated with galvanizing, environmental control, utilities, fire protection, and plant operations.
Important steel wire quality tests include dimensional checks, tensile strength testing, proof stress testing, ductility testing, and surface or coating inspections, depending on the product specification. The report also refers to reverse bend testing, freedom from defects, zinc coating, identification, and marking. Testing requirements vary according to the type of wire and applicable specification. Consistent inspection helps verify mechanical properties, dimensional tolerance, coating quality, and suitability for the intended application.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
