Detailed Project Report (DPR) on Home Cleaning Products Like Liquid Hand Wash, Toilet Cleaners, Floor and Glass Cleaners, Liquid Dishwash etc.

Detailed Project Report (DPR) on Home Cleaning Products Like Liquid Hand Wash, Toilet Cleaners, Floor and Glass Cleaners, Liquid Dishwash etc.

Project Report on HOME CLEANING PRODUCTS LIKE LIQUID HAND WASH, TOILET CLEANERS, FLOOR AND GLASS CLEANERS, LIQUID DISHWASH ETC.

[EIRI/EDPR/4779] J.C.: 2999XL


A cleaning product is a mix of special materials used to remove stains and soils from a surface, and to restore its original condition. It is also used to help remove unwanted microbial contaminants from a surface.

Cleaning plays an essential role in our daily lives. Keeping surfaces clean and free of soils helps reduce the spreading of germs and help extend the life of our belongings.

Countless products are available in stores to help us keep our homes and offices clean. There are many different kinds that are made especially for kitchens, bathrooms, laundries, different surfaces and so on.

Cleaning products play an essential role in our daily lives at home, in school and in the office. By safely and effectively removing soils, germs and other contaminants, they prevent the spread of infectious diseases and control allergens, such as dust and mold, helping us to stay healthy. Cleaning products also enable us to care for our homes and possessions.

Chemicals used for cleaning and in cleaning products, such as laundry detergents, bleaches, dishwashing products and other household cleaners, help improve cleaning efficiency, making homes, offices and other environments both easier to clean and more hygienic.

Now days, the hardest part about cleaning is finding the right — well, best — products to get the job done. Because, let's face it, a pesky wine stain isn't going to remove itself. Whether you're dealing with stubborn soap scum, hard-to-clean streaks, or burned-on spills, these cleaning products selected by the Good Housekeeping Cleaning Lab will make everything in your house — clothes, countertops, and carpets, included — look just like new. Right this way to a cleaner, mess-free home...

Cleaning products contain substances that remove dirt, stain, and bad smell. There are different cleaning products, and some of them are used to clean surfaces such as bathroom tiles,floors, sinks, and drains. Others are used to clean clothing, blankets, and curtains. 

A detergent contains surfactants, which are substances with cleaning properties. Surfactants have long water-insoluble hydrocarbon tail and water-soluble polar heads. When these molecules are placed in water, they form micelles. They orient themselves with the hydrocarbon tails, sticking to one another while the polar heads are pointing outwards and into the water. A mixture of detergent and water is a colloid. Micelles are dispersed throughout the water, so the mixture appears cloudy. When oil or grease is present, the micelle disperses and entraps the grease. When the detergent is rinsed out, the grease comes with it.

Bleach is a household cleaning agent used to remove dyes and whiten clothing. The color that stains white fabrics typically a rise from organic dyes and pigments. For example, when carrot juice spills on your white garment, the pigment beta-carotene binds with the fabric. Chlorine-based bleach is used to break the chemical bonds of the pigment. The pigment ischanged to a different substance that do not absorb visible light. Hence, the stained garment appears white again.


COST ESTIMATION

Plant Capacity            6 KL/Day

Land & Building    Owned

Plant & Machinery                    Rs. 39.00 Lac

Working Capital for 1 Month    Rs. 66.52 Lac

Total Capital Investment          Rs. 1.18 Cr

Rate of Return                          121%

Break Even Point                      37%


CONTENTS

INTRODUCTION

DISINFECTANT

IMPORTANCE OF AN ACTIVE INGREDIENT

THE ACTIVE INGREDIENT DETERMINES THE MODE OF ACTION OF A SPECIFIC PRODUCT

ANTIMICROBIAL REAGENTS

HISTORY OF CLEANING PRODUCTS

TYPES OF CLEANING PRODUCTS AND ITS USAGE

DETERGENTS & SOAPS PRODUCTS

DISHWASHING PRODUCTS

TYPES

THE DIFFERENT PRODUCTS USED FOR DISHWASHING.

ENSURES STREAK-FREE RESULTS AND RAPID DRYING

INGREDIENTS

HOUSEHOLD CLEANING PRODUCTS

TYPES OF FLOOR CLEANERS

FORMULATION

CHLORINE BLEACH BASED WOOD CLEANERS

OXYGEN BLEACH BASED WOOD CLEANERS

OXALIC ACID BASED PRODUCTS

PAINT REMOVERS

USES, BENEFITS & APPLICATION

USES & BENEFIT

APPLICATION

FORMS

DISHWASHER GELS COMMON USES

DISHWASHER TABLETS

TOILET BOWL CLEANERS’ BENEFITS

FEATURES OF TOILET BOWL CLEANER

FEATURES

PHYSICAL DATA

USAGE INFORMATION

PROPERTIES & CHARACTERISTICS

LIQUID TOILET CLEANER (HARPIC TYPE), EXHIBITS THE FOLLOWING CHARACTERISTICS

PROPERTIES & CHARACTERISTICS OF RAW MATERIALS

VISCOSITY CONTROL AGENTS:

VEEGUM:

BLUE DYE PHTHALOCYANINE BLUE:

FOUR COMMERCIALLY IMPORTANT MODIFICATIONS ARE:

SURFACTANTS TRITUN X-102 (SURFACTANT)

TRITON X-102:

B.I.S. SPECIFICATIONS

MARKET OVERVIEW OF HOME CLEANING PRODUCTS

INCREASING DEMAND FOR NATURAL PRODUCTS IS BOOSTING GROWTH OF THE MARKET

REGIONAL INSIGHTS

LIST OF KEY COMPANIES:

TOP FIVE DISHWASHING DETERGENT MARKET VENDORS

COLGATE-PALMOLIVE

HENKEL

RECKITT BENCKISER

UNILEVER

THE OTHER PROMINENT VENDORS ARE:

PRESENT MANUFACTURES OF TOILET BOWL CLEANER

PRESENT MANUFACTURERS OF LIQUID DISH WASHER

SPECIFICATION OF TOILET CLEANER, LIQUID

1. SCOPE

2. REFERENCES

3. TERMINOLOGY

4. REQUIREMENTS

5. PACKING AND MARKING

6. TEST METHOD

7. SAMPLING AND CRITERIA FOR CONFORMITY

ANNEX –A

METHODS OF TEST FOR TOILET CLEANER, LIQUID

A-1 DETERMINATION OF HYDROCHLORIC ACID CONTENT

A-2 DETERMINATION OF SEDIMENT

A-3 TEST FOR EFFICACY

A-4 TEST FOR LIMESCALES

A-5 TEST FOR EFFECT ON PORCELAIN ENAMEL

A-6 DETERMINATION OF CORROSION INHIBITION

ANNEX B

SAMPLING OF TOILET CLEANER, LIQUID

B-1 GENERAL REQUIREMENTS FOR SAMPLING

B-2 SCALE OF SAMPLING

TABLE NUMBER OF CONTAINERS TO BE SELECTED

B-3 PREPARATION OF COMPOSITE SAMPLE

B-4 NUMBER OF TESTS AND CRITERIA FOR CONFORMITY

FORMULATION OF LIQUID TOILET CLEANER (HARPIC TYPE)

FORMULATION NO. 1:

FORMULATION OF ACID TOILET BOWL CLEANER

FORMULATION-1

FORMULATION-2

FORMULATION OF BATHROOM CLEANER WITH DISINFECTANT

FORMULATION OF AUTOMATIC DISHWASH DETERGENT (POWDER)

FORMULATION OF AUTOMATIC DISHWASH DETERGENT (LIQUID)

FORMULATION GLASS CLEANER

FORMULATION GLASS CLEANER (NON AMMONIATED)

FORMULATION PREMIUM HOUSEHOLD WINDOW CLEANER

PROCESS OF MANUFACTURE OF LIQUID TOILET CLEANER (HARPIC TYPE)

FORMULATION AND PROCESS OF PHENYL

PROCESS:

FORMULATION OF HOME CLEANING PRODUCTS

FORMULATION OF LIQUID HAND WASH

FORMULATION OF FLOOR CLEANER

FORMULATION OF DISHWASHER (LIQUID)

FORMULATION OF GEL DISHWASHER

FORMULATION OF TOILET CLEANER

FORMULATION OF FLOOR CLEANER

FORMULATION OF LIQUID HAND SOAP (SULPHATE FREE)

MOISTURING BODYWASH FORMULA

FORMULATION OF SHOWER GEL

METHOD:

FORMULATION OF DISH WASHING LIQUID

FORMULATION OF DISH WASHER (POWDER)

FORMULATION AND PROCESS OF HERBAL HAND FLOOR CLEANER

TABLE 1: FORMULATION OF HERBAL HAND FLOOR CLEANER (FOR 900 ML)

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF LIQUID TOILET

CLEANER (HARPIC TYPE)

FORMULATION OF LIQUID TOILET CLEANER

(HARPIC TYPE)

FORMULATION NO. 2:

FORMULATION NO. 3

FORMULATION AND PROCESS OF HAND DISH WASHER LIQUID

PROCEDURE

FORMULATION OF HAND DISHWASHAR LIQUID

FORMULATION

FORMULATION OF AUTOMATIC DISH WASHING DETERGENT LIQUID

FORMULATION OF DISHWASHER LIQUID

FORMULATION OF LIGHT DUTY DISHWASHING DITERGENT

FORMULATION OF AUTOMATIC INDUSTRIAL DISHWASHING POWDER

FORMULATION OF ACID HARD SURFACE BATHROOM CLEANER

TYPICAL FORMULATION OF GLASS CLEANER

FORMULATION OF ACID TOILET BOWL CLEANER (LIQUID)

FORMULATION OF DISH WASHER (SUPER CONCENTRATE)

A SUPER CONCENTRATE IS PREPARED HAVING THE FOLLOWING FORMULA

FORMULATIONS AND PROCESS OF FLOOR AND BATH ROOM CLEANERS

FORMULATION - 1:-

FLOOR & BATHROOM CLEANER:-

FORMULATION - 2:-

FLOOR & BATHROOM CLEANER (LIQUID):-

FORMULA 1:

FORMULA NO.2

LIQUID DETERGENT CONCENTRATE:-

FORMULATION - 3:-

FORMULATION - 3:-

PROCESS OF MANUFACTURING OF FLOOR CLEANER

STEP - 1:-

FORMULATIONS AND PROCESS OF GLASS CLEANER

GLASS CLEANER (FORMULATION PROCESS):-

FORMULATION - 1:-

FORMULATION- 2

FORMULATION - 3

FORMULATION - 4

FORMULATION - 5

FORMULATION - 6

FORMULATION - 7

FORMULATION

PROCESS FLOW SHEET

FORMULATIONS AND PROCESS OF DISH WASHING LIQUIDDETERGENT (SLES BASED)

FORMULATIONS

(1). 20% LIQUID DETERGENT PASTE

(2). 40% LIQUID DETERGENT PASTE

MANUFACTURING PROCESS

FORMULATIONS AND PROCESS OF HAND WASH

FORMULATION OF HAND WASH

MANUFACTURING PROCESS OF HAND WASH (LIQUID)

PROCESS IN DETAILS

PREPARATORY STEPS

BATCHING

FILLING/PACKAGING

FORMULATIONS OF LIQUID HAND SOAP

FORMULATION-1

FORMULATION-2

FORMULATION-3

FORMULATION-4

FORMULATION OF LIQUID HAND WASH SOAP

FORMULATION OF LIQUID HAND WASH

SWOT ANALYSIS FOR HAND DISHWASHING

VIM

TECHNICAL DETAILS OF DISHWASH DETERGENT

METHOD OF MANUAL DISHWASHING

MONITOR CLEANING AND SANITIZING PROCEDURES.

PLANT LAYOUT

ADDRESSES OF PLANT & SUPPLIERS

STAINLESS STEEL REACTION VESSEL

MIXER GRINDER

BOILERS

STAINLESS STEEL TANKS

WEIGHING SCALE

SUPPLIERS OF RAW MATERIALS

DIETHANOLAMINE MANUFACTURERS & EXPORTERS

BENZALKONIUM CHLORIDE

BENZALKONIUM CHLORIDE

SODIUM BISULPHATE

BLUE DYE

FOAMING AGENT

FOAM BOOSTERS

SODIUM ALUMINATE

SURFACTANTS

PRODUCT PHOTOGRAPHS

FLOOR CLEANERS

GLASS CLEANERS

TOILET BOWL CLEANERS

WOOD CLEANERS

DISHWASHER LIQUID

DISHWASHER POWDER

DISH WASH GEL

DISHWASHER TABLETS

MACHINERY PHOTOGRAPHS

REACTION VESSELS

MIXER GRINDER

BOILERS

STAINLESS STEEL TANKS

WEIGHING SCALE


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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