HYDRATED LIME FROM LIMESTONE (PRODUCTION RATE – 100 TPD)
[EIRI/EDPR/4587] J.C.: 2804US$
The significant application of calcium hydroxide is as a flocculant in water and sewage treatment. It forms a fluffy charged solid that aids in the removal of smaller particles from water, resulting in a clearer product. This application is enabled by the low cost and low toxicity of calcium hydroxide.
It is also used in fresh-water treatment for raising the pH of the water so that pipes will not corrode where the base water is acidic, because it is self-regulating and does not raise the pH too much.
Another large application is in the paper industry, where it is an intermediate in the reaction in the production of sodium hydroxide. This conversion is part of the causticizing step for making pulp. Calcium hydroxide is typically added to a bundle of areca nut and betel leaf to keep the alkaloid stimulants chemically available to enter the bloodstream via sublingual absorption.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (6880 sq.mt.) US$ 7.66 Lac
Plant & Machinery US$ 5.33 Lac
Working Capital for 6 Months US$ 10.44 Lac
Total Capital Investment US$ 24.00 Lac
Rate of Return 20%
Break Even Point 61%
CONTENTS
INTRODUCTION
USE/APPLICATION/ADVANTAGES
PROPERTIES/TYPICAL SPECIFICATIONS
ASTM TESTING METHODS
MARKET OVERVIEW
RAW MATERIALS
FORMULATION
CHEMISTRY OF FORMULATION PROCESS
PROCESS STEPS - HYDRATED LIME PRODUCTION
CRITICAL PROCESS CONDITION/REQUIREMENTS
ENGINEERING DESIGN CONSIDERATIONS
WASTE GENERATION & MANAGEMENT/GREEN BELT
SEWAGE AND WASTE WATER EFFLUENT
UTILITIES PER MONTH (ESTIMATED)
PLANT & MACHINERY BROADLY USED FOR THE PROCESS
PLANT & MACHINERY SUPPLIER/TURNKEY CONSULTANTS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRELIMINARY LAYOUT
HEALTH SAFETY & ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
SAFETY & ENVIRONMENT MANAGEMENT PLAN
SAFETY & OCCUPATIONAL MEASURE
PROJECT IMPLEMENTATION MANAGEMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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