Detailed Project Report (DPR) on jhadu manufacturing

Detailed Project Report (DPR) on jhadu manufacturing
3779
Original
India
Countries
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Industry Overview

Brooms have been used for centuries in homes and workplaces and are manufactured from both natural and man-made materials. Traditional broomcom brooms use stiff grasses derived from sorghum, particularly Sorghum vulgare or S. bicolor variety technicum. The dried tasseled stalks are used as broom bristles, while sorghum is also valued for its drought resistance and applications in human consumption and animal feed. Broomcom brooms have a long history of craft production, with manufacturing methods remaining largely manual even though modern machinery is electrically powered.

In India, Broom (Phool Jhadu) is an important cleaning tool used in houses, flats, hospitals, shops, nursing homes, railway stations, dormitories and other public places. Demand is related to urbanization and industrial development. The industry requires comparatively low capital investment and offers employment potential. Although organized-sector manufacturers are limited, local producers are present in the market. The project covers broom types, raw materials, properties and characteristics, BIS specifications, manufacturing processes, quality control, plant layout, market position, business aspects, export and import data, suppliers, and project economics.

Cost Estimation

Particulars Details
Plant Capacity 1400 Nos/Day
Land & Building Rented
Plant & Machinery Rs. 2.50 Lac
Working Capital for 1 Month Rs. 13.85 Lac
Total Capital Investment Rs. 17.50 Lac
Rate of Return 113%
Break Even Point 61%

Content Index

  • INTRODUCTION
  • TYPES OF BROOM
  • RAW MATERIALS
  • PROPERTIES & CHARACTERSTICS
  • B.I.S. SPECIFICATION
  • USES & APPLICATION
  • MARKET POSITION OF BROOM IN INDIA
  • BROOM POLITICS
  • SYMBOLIC POWER
  • THE ROLE OF NORTH-EAST
  • REGIONAL RELEVANCE
  • BROOM BUSINESS IN INDIA
  • DETAILED EXPORT DATA OF GRASS BROOMS
  • EXPORTERS OF BROOM FROM INDIA
  • DETAILED IMPORT DATA OF BROOM STICKS
  • PRESENT MANUFACTURER/SUPPLIERS OF PHOOL JHADU AND SEEKH JHADU
  • MANUFACTURING PROCESS OF PHOOL JHADU
  • PROCESS FLOW DIAGRAM
  • MANUFACTURING PROCESS OF SEEK JHADU
  • PROCESS FLOW DIAGRAM OF SEEK JHADU
  • PROCESS IN DETAILS
  • QUALITY CONTROL
  • PRINCIPLES OF PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • EXPLANATION OF TERMS USEDIN THE PROJECT REPORT
  • PROJECT IMPLEMENTATION SCHEDULES
  • PLANT LAYOUT
  • SUPPLIERS OF RAW MATERIALS
  • SUPPLIERS OF MACHINERY

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

A broom manufacturing project involves converting natural or man-made materials into finished cleaning brooms. The report focuses particularly on Phool Jhadu and Seekh Jhadu and covers raw materials, properties, manufacturing processes, process flow diagrams, quality control, plant layout and suppliers. Traditional broomcom and other natural materials have historically been processed through largely manual methods, while modern operations may use electrically powered equipment for selected production activities.

Broom raw materials depend on the type of broom being produced and may include natural grasses, broomcom, sotol or other suitable fibers, together with handles and binding materials. The report identifies broomcom as a sorghum-derived material with stiff, tasseled stalks that are harvested and dried for broom bristles. Sotol fiber, a yucca fiber, may also be used in natural-bristle broom construction.

Phool Jhadu is used for cleaning a wide range of residential, commercial, institutional and public premises. The report specifically identifies houses, flats, hospitals, shops, nursing homes, railway stations, dormitories and other public places as applications. Its use is therefore associated with routine sweeping and cleaning requirements across different types of facilities.

The report covers separate manufacturing processes for Phool Jhadu and Seek Jhadu, along with process flow diagrams and detailed process information. It also includes sections on raw materials, properties and characteristics, quality control, plant layout, plant location factors, machinery suppliers and raw-material suppliers. These sections provide a structured basis for understanding the production activities and supporting requirements of a broom manufacturing unit.

The report describes broom manufacturing as an industry requiring comparatively low capital investment and having employment potential. It also states that a new entrepreneur can venture into the field. Actual feasibility depends on factors such as availability and quality of raw materials, production methods, machinery requirements, labour, location, market access, product quality and operating costs. A project-specific assessment should therefore consider local conditions before investment.

According to the report, demand for Broom (Phool Jhadu) is related to urbanization and industrial development. Since brooms are used in residential, institutional, commercial and public locations, demand is connected with ongoing cleaning requirements in these premises. The report also notes the presence of both local producers and manufacturers in the organized sector, with product quality playing a role in the market.

The economic analysis includes plant economics, land and building, plant and machinery, other fixed assets, fixed capital, raw materials, salary and wages, utilities and overheads, total working capital, total capital investment and cost of production. It also covers turnover per annum, break-even point, resources for finance, instalments payable, depreciation, profit analysis and a projected balance sheet for five years.

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