Detailed Project Report (DPR) on kraft paper from waste paper (100 tpd)

Detailed Project Report (DPR) on kraft paper from waste paper (100 tpd)

KRAFT PAPER FROM WASTE PAPER
 (100 TPD)
 [CODE NO.1915]



         Paper form a commodity of prime importance to day from the parts of view of mass communication, education, and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for paper, and paper-manufacturing was introduced to  England. America followed in 1690.

         Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses, etc are fast becoming  popular  materials for  paper making. considerable attention is being given to the utilization of  various agricultural by products  for  preparing pulp for paper manufacture landable efforts are being make in this direction.

         Paper production requires a disintegration of the bulky fibrous material to individual or small agglomerate fibres.

         This is called pulping. The ideal fibre for high grade paper should be long, high in cellulose content and low in ligrin content. Most ideal raw material for paper products is bamboo. Other sources are bagasse and hardwoods like jute stick must be developed and good quality paper pulp make by blending with bamboo fibre.


COST ESTIMATION

Plant Capacity                                    100.00 MT/day
Land & Building (8 Acres)                Rs. 27.50 Cr  
Plant & Machinery                              Rs. 38.00 Cr     
W.C. for 3 Months                               Rs. 23.14 Cr
Total Capital Investment                   Rs. 91.24 Cr          
Rate of Return                                    22%  
Break Even Point                                57%


INTRODUCTION                                            
USES AND APPLICATION                                    
B. I. S. SPECIFICATION                                        
B.I.S. SPECIFICATION FOR KRAFT PAPER                            
MARKET SURVEY                                            
GLOBAL MARKET POSITION OF KRAFT PAPER                        
OVERVIEW OF PAPER MARKET IN AFRICA                        
INSTALLED CAPACITY OF PULP,PAPER AND PAPER BOARD IN AFRICA        
GLOBAL INSTALLED CAPACITY OF PULP, PAPER AND PAPER BOARD        
PRODUCTION OF KRAFT PAPER IN AFRICA                        
IMPORT AND EXPORT OF KRAFT PAPER IN AFRICA                    
APPARENT  CONSUMPTION OF KRAFT IN AFRICA                    
ESTIMATED DEMAND OF KRAFT PAPER IN AFRICA                    
DEMAND SUPPLY GAP OF KRAFT PAPER IN AFRICA                    
GLOBAL PACKAGING MARKET POSITION                            
PRESENT MANUFACTURERS/SUPPLIERS                            
MANUFACTURING PROCESS OF KRAFT PAPER                        
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF KRAFT PAPER FROM WASTE PAPER                                            
FLOW SHEET OF MANUFACTURE OF PAPER                        
FORMING OF WET WEB, PRESSING THE WET SHEET
AND DRYING THE SHEET                                    
METHOD OF PREPARATION OF DIFFERENT TYPES OF PULPS            
PLANT LAYOUT                                            
POLLUTION CONTROL IN PULP AND PAPER INDUSTRIES(IN DETAIL)        
COMMON PULPING PROCESSES                                
CHEMICAL CHARACTERISTIC OF EFFLUENT FROM A LARGE SULPHATE    
(KRAFT) PULP AND PAPER MILL USING CHEMICAL RECOVERY            
POLLUTION CONTROL FOR LIQUID EFFLUENTS                    
COMPLETE MACHINERY MANUFACTURERS/ SUPPLIERS FOR PAPER PLANT    
SUPPLIERS OF RAW MATERIALS                                
PLANT AND MACHINERY SPECIFICATIONS FOR KRAFT PAPER FROM WASTE PAPER                                             
LIST OF PLANT & MACHINERY WITH COST                        
WASTE TREAD STREET                                        
LIQUOR AND CHEMICAL PREPARATION SECTION                    
STOCK PREPARATION AND APPROACH FLOW SYSTEM    

                        
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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