KRAFT PAPER FROM WASTE PAPER (150 TPD)
(EIRI/EDPR/4867)
Industry Overview
Paper is one of the most important industrial products, supporting education, communication, publishing, packaging, and economic development. The art of papermaking originated in China around the 2nd century B.C. and gradually spread westward to Europe, where paper mills became established by the end of the 14th century. The invention of printing significantly increased global demand for paper, leading to further expansion of paper manufacturing in England and later America.
Modern paper production relies on the pulping process, in which fibrous raw materials are separated into individual fibres. High-quality paper generally requires fibres with high cellulose and low lignin content. While bamboo has traditionally been regarded as an ideal raw material, agricultural residues such as bagasse, rice husk, wheat husk, jute sticks, and grasses have become increasingly important because of raw material shortages and the need for sustainable alternatives. Blending these materials with bamboo fibre can help produce quality paper pulp.
The Indian paper industry has historically faced challenges including shortages of fibrous raw materials, high chemical costs, capital-intensive manufacturing, and limited growth in large-scale mills. These constraints have encouraged the development of mini paper plants that require lower investment, utilize indigenous technology, and make better use of agricultural residues and recycled paper. Kraft paper manufacturing from waste paper has gained importance because of its strength, durability, and suitability for packaging applications. Increasing demand for sustainable packaging, recycling initiatives, and circular economy practices has further strengthened the market for recycled kraft paper, particularly for corrugated boards, bags, cartons, wrapping paper, and other industrial packaging products.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 150 MT/Day |
| Land & Building (5050 Sq.ft ) | Rs. 5.73 Cr |
| Plant & Machinery | Rs. 45.70 Cr |
| Working Capital for 2 Month | Rs. 27.73 Cr |
| Total Capital Investment | Rs. 81.96 Cr |
| Rate of Return | 20% |
| Break Even Point | 51% |
Content Index
- INTRODUCTION
- USES AND APPLICATION
- B. I. S. SPECIFICATION
- B.I.S. SPECIFICATION FOR KRAFT PAPER
- PRESENT MANUFACTURERS/SUPPLIERS
- MANUFACTURING PROCESS OF KRAFT PAPER
- PROCESS FLOW DIAGRAM FOR MANUFACTURE OF KRAFT PAPER FROM WASTE PAPER
- FLOW SHEET OF MANUFACTURE OF PAPER
- FORMING OF WET WEB, PRESSING THE WET SHEET
- AND DRYING THE SHEET
- METHOD OF PREPARATION OF DIFFERENT TYPES OF PULPS
- PLANT LAYOUT
- POLLUTION CONTROL IN PULP AND PAPER INDUSTRIES (IN DETAIL)
- POLLUTION CONTROL FOR LIQUID EFFLUENTS
- COMPLETE MACHINERY MANUFACTURERS/SUPPLIERS FOR PAPER PLANT
- SUPPLIERS OF RAW MATERIALS
- PLANT AND MACHINERY SPECIFICATIONS FOR KRAFT PAPER FROM WASTE PAPER
- LIST OF PLANT & MACHINERY WITH COST
- WASTE TREAD STREET
- LIQUOR AND CHEMICAL PREPARATION SECTION
- STOCK PREPARATION AND APPROACH FLOW SYSTEM
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Kraft paper is a strong paper grade primarily used for packaging applications.
It is manufactured from kraft pulp, which provides high tensile strength, durability, and good handling characteristics. Because of these properties, it is commonly converted into bags, cartons, corrugated sheets, wrapping paper, pouches, and other packaging materials. It can also be bleached when higher brightness is required while maintaining its structural performance.
Kraft paper can be manufactured from both virgin and recycled fibrous materials.
According to the report, common raw materials include waste paper, bamboo, bagasse, rice husk, wheat husk, jute sticks, grasses, and hardwood sources. Recycled paper has become increasingly important because it reduces dependence on forest resources while supporting sustainable manufacturing and circular economy practices.
They help address shortages of conventional fibrous raw materials.
Materials such as waste paper, bagasse, wheat straw, rice husk, and jute sticks provide alternative fibre sources for pulp production. Their use also supports waste reduction, improves resource utilization, and aligns with sustainable manufacturing practices while reducing pressure on forest-based raw materials.
The industry faces challenges related to raw materials, chemicals, and production costs.
The report highlights shortages of fibrous raw materials, limited forest resources, rising prices of chemicals, and the capital-intensive nature of large paper mills. These factors have encouraged the adoption of simpler production methods, greater recycling, and the establishment of smaller paper manufacturing units.
Kraft paper is primarily used for industrial and commercial packaging.
Its applications include paper bags, pouches, cartons, corrugated boards, wrapping paper, packaging for consumer goods, food-related packaging, stationery, and other products that require strength and durability. Specialty grades are also used where improved appearance or specific barrier properties are needed.
Mini paper plants offer a practical solution for decentralized paper production.
They generally require lower capital investment than large mills and can utilize locally available recycled paper and agricultural residues. The report also notes that these plants can be established using indigenous technology and machinery, making them technically feasible while helping reduce dependence on conventional raw materials.
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