LAMITUBE MANUFACTURING
[EIRI/EDPR/1585] J.C.383
INTRODUCTION
Laminated Tubes
Laminated tubes are used for packaging across the globe in varied sectors such as oral care, food, cosmetics, pharma and industrial applications. The oral care industry in itself contributes to almost 70% of the total production of laminated tubes. These tubes are increasingly being used in the cosmetics sector for their cost-effectiveness
Lamitubes ABL: Aluminum Barrier Laminates
The multilayer tubes (lamitube) made from laminates with aluminium foil barrier combine the excellent barrier advantages of traditional metal tubes & the attractive visual and tactile feel of the plastic tubes.
These tubes are made from the laminates, the structure of the laminate is described on the left image. The ABL tubes give good “collapsible” effect (shown in the picture below) which is desirable where precise dispensing of the product is required. Today, ABL laminate tubes are not only used for toothpaste applications, but also increasingly for cosmetics, food, pharmaceutical and household and industrial applications.
Technology ensures consistent Aluminum Foil overlap and good polyflow at the seam Key Features and Advantages
VERSATILE: The lamitube can be used for a variety of applications like packaging of toothpastes, pharmaceutical ointments, cosmetic creams, food preparations, industrial and household products, and so on.
In-process moulding and fusing of shoulder with lamitube body: This is possible due to compression moulding technology which we offer and it is aesthetically more appealing, besides virtually eliminating the chance of shoulder/laminate leakage.
PRINTING BENEFITS: The lamitubes can be printed up to 6 colours as per the customer’s design.
Excellent Flavour Retention: The lamitube body and the shoulder provides excellent barrier properties against permeation of gases like oxygen,and also the flavour of the product is retained inside the pack for the shelf life of the product. Also, the packaged product does not attract strong odours from outside environment.
Excellent Aroma Barrier: The film features excellent aroma barrier properties hence the flavour of the product is retained inside the pack. Also the packed product does not attracts flavours from outside.
High Flexibility without Flex crack.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (3000 sq.mt.) Rs. 4.18 Cr
Plant & Machinery Rs. 11.00 Cr
Working Capital for 3 Months Rs. 19.82 Cr
Total Capital Investment Rs. 35.67 Cr
Rate of Return 27%
Break Even Point 49%
CONTENTS
INTRODUCTION
LAMINATED TUBES
TYPES OF MULTILAYERD PRODUCTS
BIS SPECIFICATION
ADVANTAGES AND USES OF LAMINATED TUBES
USES AND APPLICATION OF BLOWN FILM
RAW MATERIALS
PROPERTIES & CHARACTERISTICS
COLLAPSIBLE LAMINATE TUBES MANUFACTURERS & EXPORTERS
MARKET SURVEY
THE NEW FOIL POLYMER TUBE
A CUSTOM CAP, AN INDUSTRY FIRST
A NEW NECKLESS LAMINATE
SOLVING THE SIDE SEAM ISSUE
UPCOMING DEVELOPMENTS
SWOT ANALYSIS OF FLEXIBLE PACKAGING
MANUFACTURING PROCESS MULTILAYER LAMINATES
PROCESS FLOW DIAGRAM OF MULTI LAYER LAMINATES AND LAMINATED TUBES
THE PROCESS
ANCILLARY EQUIPMENT
MANUFACTURING PROCESS OF COLLAPSIBLE TUBE
DETAILS OF LAMINATE MANUFACTURING PROCESS PRINTING
TUBING
TECHNICAL EXPLANATION OF LAMINATE TUBES LAMINATE TUBES
BARRIER/FLAVOUR BARRIER
CO-EXTRUSION AND THEIR COMBINATION
LAMINATED TUBE FOR COLLAPSIBLE CONTAINERS
METHODS
SPECIFICATION OF MACHINERIES FOR LAMINATED TUBES
SMZG-100C TOOTHPASTE TUBE MAKING MACHINERY
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERIES (INDIAN)
SUPPLIERS OF RAW MATERIALS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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