Industry Overview
Alcoholic beverages have been consumed for thousands of years for dietary, social, recreational, hygienic, medical, cultural, and religious purposes. The industry encompasses a wide range of products, including Indian Made Foreign Liquor (IMFL), country liquor, beer, and wine, with market structure strongly influenced by regulatory conditions and state-level policies.
In India, the potable alcohol sector includes IMFL such as whisky, rum, brandy, gin, and vodka; country liquor; beer; and domestic wine. IMFL and country liquor can use similar agricultural feedstocks and core distillation processes, while differences in alcohol strength, flavours, and product formulation distinguish the finished products.
Extra Neutral Alcohol (ENA) is an important raw material for alcoholic beverage production. It is a colourless, food-grade alcohol with a neutral odour and taste and typically contains over 95 per cent alcohol by volume. ENA and other neutral spirits may be produced from sources such as sugarcane molasses and grains and are used in products including whisky, vodka, gin, liqueurs, and alcoholic fruit beverages. Neutral spirits also have applications in food, non-alcoholic beverages, pharmaceuticals, perfumery, and cosmetics. :contentReference[oaicite:0]{index=0}
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 86,400 Nos./Day |
| Land & Building (4080 sq.mt.) | Rs. 3.21 Cr |
| Plant & Machinery | Rs. 1.62 Cr |
| Working Capital for 1 Month | Rs. 63.33 Cr |
| Total Capital Investment | Rs. 69.19 Cr |
| Rate of Return | 54% |
| Break Even Point | 23% |
Content Index
- INTRODUCTION
- THE POTABLE SECTOR MARKET
- PROJECT LOCATION
- DHARWAD DISTRICT
- CITY MAP
- CLIMATE
- TRANSPORTATION
- TRAINS:
- BUS:
- AIR:
- RANCHI DISTRICT
- CLIMATE
- MAP
- TRANSPORTATION
- BY AIR
- BY RAIL
- BY ROAD
- TYPES OF NEUTRAL SPIRITS
- DIFFERENT GRADES AND TYPES OF NEUTRAL SPIRITS
- EXTRA-NEUTRAL ALCOHOL
- GRAIN NEUTRAL SPIRITS (GNS)
- POTATO-BASED NEUTRAL ALCOHOL
- GRAPE NEUTRAL SPIRITS
- MOLASSES-BASED ENA
- SPECIFICATION OF EXTRA NEUTRAL ALCOHOL
- DIFFERENT TYPES ALCOHOL
- THE THREE TYPES OF ALCOHOL
- DISTILLED AND UNDISTILLED ALCOHOL
- DIFFERENT TYPES OF ALCOHOLIC DRINKS BY ALCOHOL CONTENT
- UNDISTILLED DRINKS
- BEER
- WINE
- HARD CIDER
- MEAD
- SAKÉ
- DISTILLED DRINKS (LIQUORS AND SPIRITS)
- GIN
- BRANDY
- WHISKEY
- RUM
- TEQUILA
- VODKA
- ABSINTHE
- EVERCLEAR
- ETHANOL FERMENTATION
- MOLASSES
- MOLASSES – FERMENTATION
- THEORETICAL YIELD OF 37.5 GRAMS OF MOLASSES:
- SUCROSE - FERMENTATION
- THEORETICAL YIELD OF 37.5 GRAMS OF SUCROSE:
- GLUCOSE – FERMENTATION
- MATERIALS NEEDED
- METHODOLOGY A. PREPARATION OF WORT
- METHODOLOGY B. PREPARATION OF YEAST INOCULUM AND FERMENTATION
- METHODOLOGY C. DISTILLATION OF ETHANOL
- FLOWCHART
- FLOW CHART SHOWING PRODUCTION OF IMFL FROM ENA
- MARKET POSITION
- EXTRA NEUTRAL ALCOHOL MARKET: KEY SEGMENTS
- EXTRA NEUTRAL ALCOHOL MARKET: REGIONAL OUTLOOK
- EXTRA NEUTRAL ALCOHOL MARKET: KEY PLAYERS
- CHOICE OF THE MASSES
- 1/3RD BY VOLUMES OF INDIAN ALCOBEV INDUSTRY
- EXPANDING CONSUMER BASE: ~40% OF POPULATION
- INDIAN SPIRITS INDUSTRY
- INCREASING DRINKING AGE POPULATION
- INDIAN MADE INDIAN LIQUOR (IMIL) INDUSTRY
- INDIAN MADE FOREIGN LIQUOR (IMFL) INDUSTRY
- BUSINESS OVERVIEW
- CONSUMER BUSINESS
- RATIONALE FOR INVESTMENT
- BOTTLING & PACKAGING
- BEVERAGE ALCOHOL LABELING REQUIREMENTS
- PROCESS OF LIQUOR MANUFACTURING
- THE MAKING OF MALT WHISKY
- 1. MALTING
- 2. MASHING
- 3. FERMENTATION
- 4. POT STILLS
- 5. DISTILLATION
- THE MAKING OF GRAIN WHISKY
- THE ART OF BLENDING
- LIQUOR LICENSE
- KARNATAKA
- BREWERY LICENSE IN KARNATAKA
- RESTRICTIONS ON LICENSE
- JHARKHAND
- JHARKHAND LIQUOR LICENSE
- PURPOSE OF LIQUOR LICENSE
- THE APPROPRIATE CHARGES FOR THE TYPES OF LIQUOR LICENSE IN JHARKHAND ARE GIVEN BELOW:
- DOCUMENTS REQUIRED
- IN CASE OF COMPANY:
- IN CASE OF PARTNERSHIP FIRM:
- IN CASE OF PROPRIETORSHIP FIRM:
- IN CASE OF AN INDIVIDUAL
- DISTILLATION METHODS AID IMIL QUALITY IMPROVEMENT
- SCENARIO 10 YEARS BEFORE
- PRESENT SCENARIO
- PROCEDURE AND INSTRUCTIONS FOR PROCUREMENT
- EXTRA NEUTRAL ALCOHOL - PROCEDURE AND INSTRUCTIONS FOR PROCUREMENT
- ENA APPROVAL
- ENA STORAGE
- ENA ISSUE
- QUALITY CONTROL TEST:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW - MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 8. LABOR:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME TTACK:
- 14. FLOOD AND FIRE CONTROL:
- RAW MATERIAL SUPPLIERS
- RECTIFIED SPIRIT/ ENA FROM DISTILLERY
- INS 150 A NATURAL COLOURS
- MACHINERY SUPPLIERS
- RAW MATERIAL PHOTOGRAPHS
- MACHINERY PHOTOGRAPHS
- ALCOHOL TANK
- ALCOHOL BOTTLING PLANT
- INDUCTION BOTTLE SEALING MACHINE
- LIQUOR BOTTLING LINE MACHINE
- PRODUCT PHOTOGRAPHS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Extra Neutral Alcohol (ENA) is a highly purified, food-grade alcohol used as a key raw material in alcoholic beverage production. It is colourless and has a neutral odour and taste, with the report stating that it typically contains over 95 per cent alcohol by volume. ENA can be derived from agricultural sources including sugarcane molasses and grains. It is used in the production of beverages such as whisky, vodka, gin, liqueurs, and alcoholic fruit beverages.
The report identifies several types of neutral spirits based on their agricultural source, including grain neutral spirits, potato-based neutral alcohol, grape neutral spirits, and molasses-based ENA. These spirits are produced to achieve a high level of alcohol concentration and a neutral flavour and odour profile. The choice of raw material can influence production characteristics and the applications for which the resulting neutral spirit is used.
Neutral alcohol can be produced from a range of agricultural raw materials, including sugarcane molasses, grains, grapes, and potatoes. The report specifically discusses molasses-based ENA and grain neutral spirits as important categories. The selection of raw material affects the fermentation feedstock and the subsequent distillation process used to obtain a highly concentrated, neutral spirit suitable for beverage and other industrial applications.
ENA serves as a primary raw material for manufacturing several alcoholic beverages. Because it has a high alcohol concentration and a neutral smell, taste, and colour, it provides a base that can be formulated with flavours and other ingredients to produce products such as whisky, vodka, gin, liqueurs, and alcoholic fruit beverages. The report also describes the use of ENA in the production of Indian Made Foreign Liquor (IMFL).
Ethanol production from molasses generally involves fermentation followed by distillation. The report includes dedicated sections covering molasses, molasses fermentation, materials, wort preparation, yeast inoculum and fermentation, and distillation of ethanol. During the process, fermentable sugars in the feedstock are converted into ethanol by yeast, after which distillation is used to separate and concentrate the alcohol.
Neutral spirits are primarily used in the manufacture of alcoholic beverages such as vodka, gin, liqueurs, and other spirits. According to the report, their neutral characteristics also make them useful in several non-beverage industries. These include food, non-alcoholic beverages, pharmaceuticals, perfumery, and cosmetics. For applications in cosmetics and perfumes, denaturing agents may be added to neutral spirits to reduce tax obligations and prevent human consumption.
Plant location selection should consider raw-material supply, market access, power and fuel availability, water supply, climate, transportation, labour, taxes, site characteristics, community factors, vulnerability to wartime attack, and flood and fire control. These factors are specifically included in the report's plant-location section. Evaluating them together helps determine whether a proposed site can support reliable production, logistics, workforce requirements, utilities, regulatory considerations, and operational continuity.
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