Detailed Project Report (DPR) on Mango Pulp (80 Tons Per Day)

Detailed Project Report (DPR) on Mango Pulp (80 Tons Per Day)
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India
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Industry Overview

Fruit pulp is a solid mass obtained through extraction or pressing of fruits and vegetables. It is available in different storage forms, including powder and liquid formats such as brine, syrup, or water-based forms. Frozen fruit pulp has gained significant demand as it helps retain the natural nutrition, flavour, and quality of the fruit.

The ability to store fruit pulp with minimal changes in taste and nutritional properties has increased its application across multiple industries. Fruit pulp is widely used in the production of fruit-based jams, marmalades, jellies, sweets, beverages, and flavouring agents. It also serves as an important ingredient in bakery products, snacks, milk-based products, juices, dairy products, and beverage manufacturing. Ongoing developments in food processing are further exploring the use of fruit pulp for product enhancement and innovation.

Cost Estimation

Plant Capacity 80 Ton/Day
Land & Building (2090 sq.mt.) Rs. 2.19 Cr
Plant & Machinery Rs. 5.89 Cr
Working Capital for 0.2 Months Rs. 3.10 Cr
Total Capital Investment Rs. 11.53 Cr
Rate of Return 50%
Break Even Point 47%

Content Index

  • INTRODUCTION
  • USES/APPLICATIONS
  • PROPERTIES AND COMPOSITION
  • B.I.S. SPECIFICATIONS
  • SPECIFICATION OF ALBHORSO MANGO PULP
  • MARKET OVERVIEW
  • PULP SUPPLY
  • FRUIT PULP MARKET SEGMENT, BY GEOGRAPHY (%)
  • FRUIT PULP MARKET SEGMENT - BY APPLICATION
  • FRUIT PULP MARKET SEGMENT - BY DISTRIBUTION
  • FRUIT PULP MARKET SEGMENT - BY GEOGRAPHY
  • FRUIT PULP MARKET DRIVERS
  • FRUIT PULP MARKET CHALLENGES
  • FRUIT PULP MARKET INDUSTRY OUTLOOK
  • REQUIREMENT FOR ENTERING THE EUROPEAN MARKET
  • WHAT ARE THE REQUIREMENTS?
  • CONTAMINANT CONTROL IN MANGO PULP/PUREE
  • PESTICIDE RESIDUES
  • MICROBIOLOGICAL CONTAMINANTS
  • LABELLING AND PRODUCT COMPOSITION
  • QUALITY REQUIREMENTS
  • PACKAGING OPTIONS
  • FOOD SAFETY CERTIFICATION
  • CANNED MANGO PULP
  • SPECIFICATIONS
  • MANGO PULP
  • BRIX DATA OF INPUT/OUTPUT
  • QUALITY STANDARDS:
  • MANUFACTURING STEPS/PROCESS FLOW/QUALITY CONTROL/ISSUES
  • PROCESS FLOW
  • PROCESS SCHEMATIC (TYPICAL)
  • QUALITY CONTROL
  • MAJOR MACHINERIES (BROAD DETAILS)
  • TECHNICAL SPECIFICATIONS:
  • EFFLUENT TREATMENT/DISPOSAL/STANDARDS
  • EQUIPMENT REQUIREMENT
  • SUPPLIER OF RAW MATERIALS
  • SUPPLIERS OF PLANT AND MACHINERY (INDIA)
  • PROJECT EXECUTION CONSULTANTS
  • GENERAL PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • GENERATION & MANAGEMENT OF WASTES
  • SAFETY REQUIREMENT
  • ANTICIPATED ENVIRONMENTAL IMPACTS
  • CONSTRUCTION PHASE
  • MITIGATION MEASURES (PROPOSED)
  • SAFETY & OCCUPATIONAL MEASURE
  • PROPOSED IMPLEMENTATION SCHEDULE
  • PRELIMINARY PLANT LAYOUT

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)

Frequently Asked Questions

Fruit pulp processing is the conversion of extracted fruit material into a stable pulp product. The process generally includes fruit selection, washing, pulping, thermal treatment, quality control, and packaging to preserve flavour, nutrition, and usability in food applications.

Fruit pulp is mainly used in beverages, jams, marmalades, jellies, sweets, bakery products, dairy products, and flavouring applications. Its concentrated fruit characteristics make it useful for improving taste, texture, and nutritional value in processed food products.

Mango pulp manufacturing generally involves fruit selection, washing, blanching, peeling and cutting, pulping, thermal processing, packaging, cooling, and storage. Each stage helps maintain product quality, safety, and consistency.

Quality control is important because it ensures that fruit pulp meets required standards for colour, flavour, composition, safety, and packaging. Regular testing helps maintain product reliability and suitability for different food industry applications.

A fruit pulp processing plant typically requires equipment such as washing and sorting systems, pulping units, sterilizing and filling systems, storage tanks, pumps, cooling systems, and packaging equipment. The exact machinery depends on the production process and product requirements.

Waste management in fruit pulp plants involves treatment and disposal methods for wastewater, solid waste, and other process residues. Systems may include primary, secondary, and tertiary treatment methods to manage environmental impacts.

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