Detailed Project Report (DPR) on Manufacture of Juice Concentrate of Dried Mahua Flower

Detailed Project Report (DPR) on Manufacture of Juice Concentrate of Dried Mahua Flower

MANUFACTURE OF JUICE CONCENTRATE OF DRIED MAHUA FLOWER

[EIRI/EDPR/2058] J.C.967


INTRODUCTION

Madhuca indica J F Gmel.Syn. M. iatifolia Macb. Also known as mahua or “butter nut” is a large tropical evergreen tree of about 17-20m belongs to family Sapotaceae. It is found in the dry deciduous forests of India, Nepal and Srilanka. In India, it is mainly found in the states of uttar Pradesh, Madhya Pradesh, Orissa, Jharkhand, Chhattisgarh, Gujarat, Andhra Pradesh, Maharashtra, Bihar, West Bengal and Karnataka. This tree is mainly valued for its flower and seed. It is very  important for poor and has religious and aesthetic value in the tribal culture. Mostly tribal people uses mahua flowers as a sweetener in the preparation of many local dishes like halwa, kheer, puri, and burfi. Mahua flowers are well known for their high reducing sugar and nutrient content. It is reported by various researchers that it contain sapogenins, triterpenoids, steroids, saponins, flavonoids and glycosides. The tribal consider the mahua tree and mahua drink as a part of their cultural heritage.


COST ESTIMATION

Plant Capacity            2 MT/Day

Land & Building (1500 sq.mt.)    Rs. 2.07 Cr

Plant & Machinery                    Rs. 1.50 Cr

Working Capital for 1 Month    Rs. 45.36 Lac

Total Capital Investment          Rs. 4.12 Cr

Rate of Return                          27%

Break Even Point                      55%


CONTENTS

INTRODUCTION

SPECIES OF MAHUA PLANT

CHEMICAL COMPOSITION AND COMPARATIVE NUTRITIONAL ANALYSIS

NUTRITIONAL AND MEDICINAL ASPECT OF MAHUA

USES AND APPLICATION

MARKET SURVEY

AVAILABLE TECHNOLOGIES AND SELECTION OF TECHNOLOGY

OVERVIEW OF FRUIT JUICE IN INDIA

PRESENT STATUS AND FUTURE PERSPECTIVE OF MAHUA FLOWER

MANUFACTURING PROCESS OF JUICE CONCENTRATE FROM MAHUA FLOWER

IMPORTANT STEPS INVOLVED IN PROCESSING OF JUICE CONCENTRATE

DIFFERENT OPERATION AND THEIR DETAILS FOR MAHUA JUICE EXTRACTION AND CONCENTRATION

METHOD OF CONCENTRATION

PROCESS FLOW DIAGRAM

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

ADDRESSES OF RAW MATERIALS SUPPLIERS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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