MICA PEARL POWDER (CAP: 20 MT/DAY)
[EIRI/EDPR/4486] J.C.: 2702XL
Special effect pigments are gaining more and more attention from industries because they allow obtaining peculiar optical effects, which can be exploited in many applications, from plastics and car coatings to the cosmetic field. Among the special effect pigments, it is possible to count metal effect pigments and pearlescent pigments. The latter type shows great potentiality as these pigments are easily produced with controlled morphological characteristics, thus having unique optical properties, such as dependence of colour on the viewing angle, colour change effects and crystal-like effects. There are many types of pearlescent pigments available on the market: the most important part is represented by mica-based pigments.
Pearlescent pigments (MICA Pearl Powder) are coated mica platelets that provide color and exciting visual effects to various coatings, plastics, and printing ink. These lustre pigments are transparent and reflect light because of their smooth surfaces. Light reflected from the platelets creates a sense of depth and a lustre that varies with particle size—smaller particles impart a satin sheen. In comparison, larger particles create sparkle or glitter. Some pearlescent pigments are iridescent showing luminous colors that seem to change when seen from different angles. Although these pigments are non-metallic, they can give paint a metallic look. Almost all pearlescent pigments are non-reactive and non-toxic.
The mica of pearlescent pigments is synthetic or natural, coated with titanium dioxide, iron oxide, or another metal oxide. Platelets of coated mica can vary in size, shape, and thickness. The degree of these characteristics and the thickness of the coating determine the color and appearance of the pigment. Additionally, thickness and the coarseness of the particles determine the sparkle.
Mica is a natural mineral (muscovite) of low refractive index (RI) that is transparent in paint because it allows light transmission. When these thin platelets (about 500 nm) are coated with high refractive index metal oxides (ranging in thickness from 60 to 165 nm), they can reflect light. The face size of these particles range from 1 to 150 microns, and the thickness ranges from 0.1 to 3 microns.
Mica platelets have a high level of transparency. White light will pass through the platelet—the titanium dioxide layer as a higher refraction index than the mica and the surrounding. Light is refracted and at the interfaces reflected in different angles. This phase shift creates so-called interference colors—the main characteristic of a pearlescent effect—. Iron oxide shows its typical color even in thin layers on a mica substrate.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (4750 sq.mt.) Rs. 4.55 Cr
Plant & Machinery Rs. 8.11 Cr
Working Capital for 1 Month Rs. 12.76 Cr
Total Capital Investment Rs. 26.10 Cr
Rate of Return 40%
Break Even Point 41%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
MARKET OVERVIEW
SPECIFICATION AND COMPOSITION
BIS SPECIFICATION
MATERIAL BALANCE/FORMULATION
RAW MATERIALS
RAW MATERIAL SUPPLIERS
MANUFACTURING PROCESS STEPS/PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
HAZARDS
PLANT & MACHINERY (BROADLY)
SUPPLIERS OF PLANT AND EQUIPMENTS
UTILITIES REQUIREMENT (ESTIMATED - MONTH)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY & ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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