Detailed Project Report (DPR) on milk processing plant 5000 ltr/day (pasteurized milk, flavoured milk,plain dahi & misti dahi)

MILK PROCESSING PLANT 5000 LTR/DAY
(PASTEURIZED MILK, FLAVOURED MILK, PLAIN DAHI & MISTI DAHI)
[CODE NO.1802]


         Milk is an important human food. It is palatable, easy to digest and highly nutritive. It contains proteins, fat, sugar, minerals and a liberal quantity of different kinds of vitamins.

         In World milk production, India ranks next only to the United States of America and the U.S.S.R.  But the milk  produced in  India  is far from adequate for its vast  population  as  the daily  average consumption per head comes to even less than  half of the optimum requirement of about 310 grams.

         The importance of milk in human diet especially for children and expectant and nursing matters is vital. To meet the demand of the increasing population milk production in India has to be increased up to about 64 million tons. It is neither possible nor desirable to increase the cattle and buffalo population to achieve this target.  This can only be achieved by stepping up milk production of our bovine population by cross breeding of cows and use of improved cows and buffaloes.

         Unlike rich countries like the U.K. and the U.S. dairying in India is a subsidiary occupation of almost all the farmers.  More than 60 per cent of the families involved in dairying belong to the small or marginal farmers or even agricultural laborers.


COST ESTIMATION

Plant Capacity                                    5000 LTR/day
Land & Building (4200 Sq.Mtr)        Rs. 2.68  Cr  
Plant & Machinery                              Rs. 1.25  Cr     
W.C. for 1 Month                                  Rs. 73.38 Lacs
Total Capital Investment                   Rs.  4.81 Cr          
Rate of Return                                    28%  
Break Even Point                                55%


INTRODUCTION                                            
PROPERTIES                                            
USES AND APPLICATION                                    
B.I.S SPECIFICATIONS                                        
BACTERIOLOGICAL STANDARDS FOR MILK PRODUCTS                
CHARACTERISTICS AND APPLICATION OF CASEIN                    
MARKET SURVEY                                            
DOMESTIC SCENARIO OF MILK                                
BUYING AND COLLECTION OF MILK                            
CHILLING AND TRANSPORTATION OF MILK TO PROCESSING STATION        
MANUFACTURERS AND EXPORTERS OF DAIRY/MILK PRODUCTS        
MARKET POSITION OF CASEIN IN INDIA AND ABROAD                
MANUFACTURING PROCESS                                    
FLOW DIAGRAM                                            
MANUFACTURING PROCESS                                    
BUTTER MANUFACTURING PROCESS                            
FLOW SHEET FOR MANUFACTURE OF BUTTER FROM MILK            
FLOW DIAGRAM FOR GHEE                                    
MANUFACTURE OF CASEIN                                    
FLOW DIAGRAM FOR CASEIN MANUFACTURE                        
FLAVOURED MILK                                        
PROCESS FLOWSHEET MILK PROCUREMENT                        
PROCESSED CHEESE                                        
PROCESS DESCRIPTION OF NATURAL AND PROCESSED CHEESE        
FLOW-SHEET PREPARATION OF NATURAL CHEESE                       
FLOW-SHEET OF NATURAL CHEESE TO PROCESSED CHEESE               
YOGHURT FROM MILK                                               
PROCEDURE FOR THE MANUFACTURE & QUALITY EVALUATION OF PLAIN/SWEETENED/FRUIT YOGHURT                                  
METHOD OF MANUFACTURE OF CHHANNA                               
ICE CREAM OF DIFFERENT FLAVOURS                                  
SOFTY & ICE CREAM MIX PROPERTIES                             
B.I.S SPECIFICATION                                               
PROCESS OF MANUFACTURE OF ICE CREAM                              
FORMULATION OF ICE-CREAM (READY TO SERVE)                      
HOW THE PLANT OPERATES                                     
LIST OF INDIA’S MILK & MILK PRODUCTS MANUFACTURER            
DAIRY CONSULTANTS                                              
SUPPLIERS OF PLANT & MACHINERIES                            
SUPPLIERS OF POUCHES POUCH FILLING & SEALING MACHINES         
COMPLETE PLANT & MACHINERY                                
SUPPLIERS FOR DAIRY PRODUCTS                                      
SUPPLIERS OF RAW MATERIALS                                       
PLANT LAYOUT FOR DAIRY UNIT                                             
            
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET