Detailed Project Report (DPR) on mineral water manufacturing integrated unit (processing mineral water and its container manufacturing)

Detailed Project Report (DPR) on mineral water manufacturing integrated unit (processing mineral water and its container manufacturing)
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India
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Industry Overview

Water is essential for human life, health, and everyday activities, making safe and reliable drinking water a fundamental requirement. Packaged drinking water has developed from a relatively limited product into an established and steadily growing business serving local and global markets. It includes water obtained from natural springs, wells, municipal or private utility systems, distilled water, and other permitted sources that may undergo treatment before being sealed in bottles, packages, or other containers for domestic consumption or culinary use.

The report notes that the global packaged drinking water market was forecast to reach $94.2 billion in 2013, representing an increase of 41% since 2007. The expanding market reflects growing consumer demand for convenient and packaged sources of drinking water. The report also examines the historical importance of water, its role in human civilization, water supply and purification, mineral water, packaged drinking water, PET bottles, treatment technologies, manufacturing processes, market conditions in India, environmental concerns, and the development of bottled water businesses.

Cost Estimation

Particular Value
Plant Capacity 1,00,000 Ltr/Day
Land & Building (1.25 Acre) Rs. 2.80 Cr
Plant & Machinery Rs. 3.50 Cr
Working Capital for 2 Months Rs. 3 Cr
Total Capital Investment Rs. 9.52 Cr
Rate of Return 40%
Break Even Point 46%

Content Index

  • INTRODUCTION
  • ACCORDING TO THE U.S. FOOD AND DRUG ADMINISTRATION:
  • PRODUCT
  • IMPORTANCE OF WATER
  • WATER SUPPLIES AND OTHER IMPURITIES
  • MAJOR IMPURITIES IN WATER
  • TOP MINERAL WATER BRANDS IN INDIA
  • MINERAL WATER
  • TOP BRANDS OF MINERAL WATER IN INDIA:
  • B.I.S. SPECIFICATION
  • FORMULATION OF MINERAL WATER
  • PROPERTIES OF WATER
  • PHYSICAL PROPERTIES
  • COLOR
  • TASTE AND ODOR:
  • DISSOLVED SOLIDS
  • SUSPENDED SOLIDS
  • GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
  • NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS
  • AMONG THESE WERE.
  • SECONDARY REGULATIONS PROMULGATED IN 1979 BY THE EPAA
  • PROPERTIES OF PET BOTTLES
  • USES & APPLICATIONS
  • PROPERTIES OF BOTTLE GRADE PET
  • COMPARISON OF MINERAL WATER WITH PACKAGED DRINKING WATER
  • ADVANTAGES & BENEFITS OF MINERAL WATER
  • LOSS OF WEIGH AND CHOLESTEROL
  • MAINTENANCE OF BLOOD PRESSURE
  • CALCIUM FOR BODY
  • REPLACING ELECTROLYTES
  • FACILITATION IN REGENERATION OF BLOOD IN BETTER WAYS
  • REDUCTION IN THE RISK OF KIDNEY STONE:
  • BETTER OFF SKIN
  • DETOXIFY THE BODY
  • OVERVIEW OF MINERAL WATER
  • MARKET SCENARIO OF MINERAL WATER IN INDIA
  • 1. PRICE BASED
  • 2. DIFFERENTIATION BASED
  • PRICE BASED MARKETING STRATEGY
  • THE DIFFERENTIATION BASED STRATEGY
  • 1-OFFENSIVE STRATEGY
  • 2-DEFENSIVE STRATEGY
  • 3-NICHE STRATEGY-
  • FORMULATING THE MARKETING STRATEGY
  • FORMULATING THE MARKETING STRATEGY CONSISTS OF TWO MAIN STEPS-
  • 1-SELECTING THE TARGET MARKET
  • 2-ASSEMBLING THE MARKETING MIX-
  • MINERAL WATER BUSINESS IN INDIA
  • PRICE BASED
  • TASTE BASED
  • LOGISTIC BASED
  • PACKAGE BASED
  • BRAND BASED
  • QUALITY BASED
  • DURABILITY BASED
  • STYLE & SIZE BASED
  • COMPETITIVE BASED
  • COST LEADERSHIP
  • DIFFERENTIATION
  • FOCUS STRATEGY
  • LOYALTY BASED
  • PRIZE BASED
  • DIFFERENCE BETWEEN BRANDS OF MINERAL WATER
  • MINERAL CONTENT OF COMMON BRANDS OF MINERAL WATER
  • OPPORTUNITIES OF BOTTLED WATER IN INDIA
  • BOTTLED WATER BLOOMS IN INDIA
  • MARKET POSITION
  • THE PACKAGED BOTTLED WATER INDUSTRY IS SEGMENTED INTO:
  • CURRENT SCENARIO FOR THE PREMIUM NATURAL MINERAL WATER SEGMENT IN INDIA
  • BOTTLED WATER INDUSTRY IN INDIA
  • BOTTLED WATER TOP PLAYERS IN INDIA
  • BISLERI BOTTLED WATER
  • HISTORY OF BOTTLED WATER IN INDIA
  • BISLERI TO VENTURE INTO FLAVORED WATER CATEGORY
  • RAMESH CHAUHAN
  • AMMA MINERAL WATER IN TAMIL NADU BUSES
  • JAYLALITHA
  • TATA GLOBAL BEVERAGE
  • VARIETY OF PACKAGES
  • BOTTLED WATER: HOW SAFE?
  • NOT SAFE BOTTLED WATER
  • DANONE MOVING BLUE IN INDIA
  • B'LUE WATER BOTTLE
  • WATER RESOURCES OVER-EXPLOITED
  • INVENTION OF THE WATER ATM
  • WATER ATM
  • BOTTLED WATER COMPANIES EARN HIGH PROFITS
  • PLASTIC BOTTLES POLLUTION
  • WATER BOTTLE
  • BISLERI LAUNCHES DIGITAL CAMPAIGN FOR 500 ML BOTTLE
  • BISLERI
  • PLASTIC BOTTLES REQUIRES COSTLY OIL
  • THE ANTI-BOTTLING PROTESTS
  • PRO-TAP WATER CONSCIOUSNESS
  • CONTAMINATED WATER SUPPLY BOOSTS MARKET OF BOTTLED AND SEALED WATER
  • AQUA EXPRESS 25 5-GALLON BOTTLED WATER VENDING MACHINE
  • BOTTLED WATER LAW IN INDIA
  • HEALTH ISSUE-PURITY OF BOTTLED WATER
  • TRADITIONAL INDIAN METHODS OF COOLING AND PURIFYING WATER
  • RAINWATER IS SAFE DOESN’T BRING ABOUT ADVERSE EFFECTS.
  • BOTTLED WATER MANUFACTURING PLANT
  • NEW DEVELOPMENT IN BOTTLED WATER INDUSTRY
  • INDIA TO SERVE AS HUB FOR IMPORTED ALASKAN WATER
  • INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION OF MINERAL WATER
  • APPARENT CONSUMPTION OF MINERAL WATER
  • ESTIMATED DEMAND
  • DEMAND SUPPLY GAP
  • DIFFERENCE BETWEEN PACKAGED WATER AND MINERAL WATER
  • PACKAGED DRINKING WATER OR BOTTLED WATER PLANT
  • MINERAL WATER PLANT
  • PROCESSING DETAILS OF MINERAL WATER
  • TREATMENT SCHEME
  • CHLORINE DOSING SYSTEM:
  • RAW WATER STORAGE TANK:
  • RAW WATER SUPPLY PUMP:
  • PRESSURE SAND FILTER:
  • ACTIVATED CARBON FILTER:
  • SMBS DOSING SYSTEM:
  • ANTI SCALANT DOSING:
  • MICRON CARTRIDGE FILTER:
  • HIGH PRESSURE PUMP:
  • REVERSE OSMOSIS SYSTEM:
  • FOR SAFE OPERATION OF SYSTEM FOLLOWING INSTRUMENTS ARE PROVIDE ON PANEL
  • PRODUCT WATER STORAGE TANK:
  • MICRON CARTRIDGE FILTER – II &III:
  • ULTRA VIOLET STERILIZER:
  • OZONE GENERATOR:
  • OZONE RE-CIRCULATING TANK:
  • NATURAL MINERAL WATER MANUFACTURING
  • NATURAL MINERAL WATER MANUFACTURING PROCESS
  • 1. UNDERGROUND WATER
  • 2. AERATION
  • 3. PRE-OZONATION
  • 4. PRELIMINARY, INTERMEDIATE AND MEMBRANE FILTRATION
  • 5. UV STERLIZATION
  • 6. FILLING
  • 7. CAPPING
  • 8. PRODUCT CODING
  • 9. LABELING
  • 10. PACKING
  • PROCESS FLOW DIAGRAM FOR MINERAL WATER
  • PURIFYING AND TREATING WATER
  • SEQUENCES IN WATER TREATMENT
  • PRE TREATMENT
  • COMMON PRETREATMENT FOR R.O.
  • ACTIVATED CARBON FILTER
  • PRETREATMENT FOR REVERSE OSMOSIS STREAM:
  • FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER.
  • DESALINATION BY REVERSE OSMOSIS UNIT
  • MULTISTAGE STERILIZATION
  • WATER PURIFICATION PROCESS
  • WATER PURIFICATION PROCESS AND DISTRIBUTION CHANNEL
  • DISTRIBUTION CHANNELS
  • PROPOSAL AND SCHEME OF TREATMENT
  • REMOVAL OF BOD/COD:
  • COARSE FILTRATION:
  • SOFTENING:
  • FINE FILTRATION:
  • DESALINATION BY REVERSE OSMOSIS:
  • BLENDING & BALANCING OF MINERALS:
  • FINAL STERILIZATION:
  • FINAL STERILIZATION AT FILLING POINT:
  • PRE-TREATMENT PROCESS
  • (COAGULATION OF SUSPENDED IMPURITIES AND STERLISATION [STAGE-I] BY OXIDATION)
  • ON-LINE OXIDATION OF RAW WATER:
  • BOTTLE FILLING & SEALING UNIT
  • BOTTLE FILLING AND PACKING
  • MANUFACTURING PROCESS OF PET BOTTLES
  • PRODUCTION DETAILS OF PET BOTTLE
  • THESE ARE:-
  • STEP-ONE "HOT PERFORM" METHOD
  • ONE-STEP “HOT PERFORM” METHOD INTEGRATED MACHINE.
  • STEP-TWO "COLD PERFORM" METHOD
  • TWO-STEP “COLD PERFORM” METHOD, FULLY AUTOMATED MACHINE.
  • DRIYING AND DEHUMIDIFYING OF PET
  • A HOPPER DRYER USED TO DRY PET GRANULES.
  • A DEHUMIDFIER USED TO DRY PET GRANULES.
  • INJECTION MOLDING OF THE PET PREFORM
  • AN INJECTION MOLDING MACHINE WITH ESSENTIAL EQUIPMENT ATTACHED
  • SCHEMATIC ILLUSTRATION OF THE INJECTION MOLDING PROCESS
  • PET PREFORM MOLD
  • PREFORM BEING HEATED
  • TYPICAL WATER CHILLER.PET PREFORMS
  • PET PREFORMS
  • STRETCH BLOW MOLDING OF THE PET PREFORM TO CONTAINER
  • THE OTHER TYPES OF BLOW MOLDING ARE:-
  • 1. EXTRUSION BLOW MOLDING
  • 2. INJECTION BLOW MOLDING
  • POSSIBLE DEFECTS WHILE PRODUCTION OF PET BOTTLES
  • COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
  • POLLUTION
  • PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES
  • VARIETY OF PACKAGES
  • MARKET ANALYSIS OF PACKAGED DRINKING WATER ON ENVIRONMENT
  • DETAILS OF LABORATORY EQUIPMENTS
  • SUPPLIERS OF PET BOTTLES MAKING MACHINES
  • SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE
  • PET PREFORM
  • SUPPLIERS OF PLANT AND MACHINERY
  • CONSULTANT FOR ISI CONSULTANCY, LABORATORY SETUP SERVICES WITH WATER TESTING LABS

Appendix

  • 1. COST OF PLANT ECONOMICS
  • 2. LAND & BUILDING
  • 3. PLANT AND MACHINERY
  • 4. FIXED CAPITAL INVESTMENT
  • 5. RAW MATERIAL
  • 6. SALARY AND WAGES
  • 7. UTILITIES AND OVERHEADS
  • 8. TOTAL WORKING CAPITAL
  • 9. COST OF PRODUCTION
  • 10. PROFITABILITY ANALYSIS
  • 11. BREAK EVEN POINT
  • 12. RESOURCES OF FINANCE
  • 13. INTEREST CHART
  • 14. DEPRECIATION CHART
  • 15. CASH FLOW STATEMENT
  • 16. PROJECTED BALANCE SHEET

Frequently Asked Questions

A packaged drinking water plant is a facility that treats water and packages it in sealed containers for consumption. The treatment process can include filtration, reverse osmosis, ultraviolet sterilization, ozonation, and other appropriate stages depending on the source water and required quality. The report covers raw water storage, filtration, disinfection, product-water storage, filling, capping, coding, labeling, and packing. Proper process control and testing are important to ensure that the finished packaged water meets applicable quality requirements.

Packaged drinking water and natural mineral water differ mainly in their source, treatment requirements, and mineral characteristics. Packaged drinking water may be obtained from permitted water sources and subjected to processes such as filtration, reverse osmosis, and disinfection. Natural mineral water is associated with a specific natural source and has characteristic mineral content that must meet the applicable regulatory requirements. The report specifically examines the differences between packaged water and mineral water, including their processing, properties, applications, and market positioning.

Packaged drinking water treatment commonly involves several stages selected according to the quality of the raw water. The report describes chlorine dosing, raw water storage, pressure sand filtration, activated carbon filtration, chemical dosing, micron filtration, high-pressure pumping, reverse osmosis, ultraviolet sterilization, ozonation, and product-water storage. Additional stages may include softening, fine filtration, desalination, mineral balancing, and final sterilization. The objective is to remove unwanted physical, chemical, and microbiological contaminants while producing water suitable for controlled packaging and distribution.

PET bottles are manufactured by converting PET resin into preforms and subsequently forming the preforms into containers. The report covers drying and dehumidifying PET granules, injection molding of PET preforms, heating, and stretch blow molding. It also discusses one-step and two-step production methods, including hot preform and cold preform processes. Equipment such as hopper dryers, dehumidifiers, injection molding machines, preform molds, chillers, and blow molding systems can form part of the production line. Process control is required to minimize defects and maintain consistent bottle quality.

A bottled water purification system can require multiple treatment and supporting units depending on the raw water characteristics and product specification. The report includes raw water tanks and pumps, pressure sand filters, activated carbon filters, chemical dosing systems, micron cartridge filters, high-pressure pumps, reverse osmosis systems, ultraviolet sterilizers, ozone generators, ozone re-circulating tanks, and product-water storage tanks. Monitoring and control instruments are also important for safe operation. The final equipment configuration should be selected after evaluating the source water and required treatment performance.

Major market factors in the bottled water business include price, taste, logistics, packaging, brand reputation, quality, durability, style and size, competition, differentiation, and customer loyalty. The report discusses both price-based and differentiation-based strategies, along with cost leadership, focus, offensive, defensive, and niche approaches. Distribution and packaging can also influence market reach because bottled water is a high-volume consumer product. A business strategy should therefore consider target customers, product positioning, distribution channels, operating costs, quality requirements, and competitive conditions.

Bottled water can create environmental concerns related to plastic consumption, bottle waste, resource use, and the extraction and transportation of water. The report specifically addresses plastic bottle pollution, the use of oil in plastic bottle production, over-exploitation of water resources, anti-bottling protests, and efforts to promote tap-water awareness. Environmental management therefore needs to consider responsible water sourcing, efficient plant operation, packaging choices, waste reduction, recycling, and appropriate disposal practices. These factors can also influence the long-term sustainability and public acceptance of a bottled water business.

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