Detailed Project Report (DPR) on mineral wool (stone wool)

Detailed Project Report (DPR) on mineral wool (stone wool)

MINERAL WOOL (STONE WOOL)
[CODE NO.3269]  


Mineral wool is described as insulation material made of wool of glass and stone wool. It is applicable from the cellar up to the roof in a new building or at the renovation of old buildings.

Mineral wool often is defined as any fibrous glassy substance made from minerals (typically natural rock materials such as basalt or diabase) or mineral products such as slag and glass Mineral wool has a unique range of properties combining high thermal resistance with long-term stability.

Mineral wool can be divided into two main categories: glass wool and the stone/slag wool. The products are used in essentially the same applications and differ mainly in the raw materials and melting methods following the melting stage, the processes and environmental issues are essentially identical.


COST ESTIMATION

Plant  Capacity                                                      :       93.33 Tons/day                          
land & Building (50000 Sq.Mtr)                          :       Rs.  19.99  Cr
Plant & Machinery                                                 :      Rs.  118.00 Cr
Working Capital for 2 Months                             :      Rs.  12.54  Cr
Total Capital Investment                                      :      Rs.  156.00 Cr
Rate of Return                                                       :      24%
Break Even Point                                                   :      62%


INTRODUCTION                                            
GLASS WOOL                                            
STONE WOOL                                            
PROPERTIES                                            
ADVANTAGES                                            
USES AND APPLICATION                                    
MINERAL WOOL APPLICATIONS                                
TYPICAL SOUND LEVELS                                    
INDUSTRIAL APPLICATIONS                                    
B.I.S. SPECIFICATION                                        
MARKET POSITION                                        
MINERAL WOOL MARKET WILL REACH $15 BILLION IN 2022            
ANALYSIS OF EXPORT OF STONE WOOL                            
ANALYSIS OF IMPORT OF: ROCKWOOL                            
EXPORT OF STONE WOOL                                    
DETAILED EXPORT DATA OF STONE WOOL                        
MANUFACTURERS/SUPPLIERS FOR MINERAL WOOL                    
MANUFACTURING PROCESS                                    
MANUFACTURING PROCESS OF GLASS WOOL                        
FABRISATION PROCESS                                    
MANUFACTURING PROCESS OF STONE WOOL                        
TECHNOLOGY                                            
BLOWING PROCESS                                        
MELTING AND BLOWING TEMP                                
PROCESS FLOW CHART                                    
PLANT LAYOUT                                            
COMPLETE PLANT FOR MINERAL WOOL                            
SUPPLIERS OF PLANT AND MACHINRIES                            
EOT CRANES                                            
POWER TRANSFORMERS                                    
ELECTRICAL PANEL                                        
COOLING TOWER                                            
EFFULENT TREATMENT PLANT                                
MATERIAL HANDLING EQUIPMENTS                            
AIR COMPRESSURE                                        
AIR POLLUTION CONTROL EQUIPMENTS                            
AIR CONDITIONING EQUIPMENTS                                
PLATEFORM WEIGHING MACHINE                                
FIRE FIGHTING EQUIPMENTS                                
SHOT BLASTING MACHINE                                    
SUPPLIERS OF RAW MATERIALS                                
BASALT FIBRE                                            
DOLOMITE POWDER                                        
BLAST FURNACE SLAG                                        
PHENOL FORMALDEHIDE                                    
MINERAL OIL                                            
COKE                                                    

           
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

 

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