MODERN FASTENER MANUFACTURING PLANT (PRODUCTION CAPACITY: 2MT/DAY)
EIRI/EDPR/4852 J.C. 3073
Nuts and Bolts are type of industrial fasteners used in various products, machines, structures etc. A fastener is used for joining, holding or assembling of a single or multiple components. Bolts and nuts are in the category of headed and threaded fasteners. Bolt is a piece of metal rod, whose one end is up settled and other end is threaded. Nut is the item which rolls on these threads. Nut and bolts are available in various shapes, designs and sizes. There are many industries producing these nuts and bolts of various sizes, but the demand too is increasing as well as the raw material for the product is easily and indigenously available.
The major raw material is mild steel wire coil/ rod of required diameter. The composition of material controls the quality of the nuts and bolts.
Nuts and bolts are classified in two ways:
i) Their uses and ii) Shape of head. In terms of use, nuts and bolts are of several types: Larger dia bolts, machine bolts, stand bolts, foundation nuts and bolts etc. In terms of shape, nuts and bolts are classified by head shape like hexagonal head, square head, round head, pan head, truss head etc. Based on the process of manufacture, it is classified as machined nuts & bolts and hot forged nuts and bolts.Fastener may be defined as any device, method or component used to hold or FASTEN two or more engineering components together.
Fasteners may be classified into groups and sub-groups according to the functions they perform. Probably the main division is into:
(a) Detachable fasteners (e.g. nut and bolt, screw, etc.);
(b) Non-detachable fasteners (e.g. rivet, weld, adhesive).
Fastener material can be important when choosing a fastener due to keeping in view the strength, brittleness, corrosion resistance, galvanic corrosion properties. Cost of course an important factor which determines which materials to choose from. Let us now see them in details.
COST ESTIMATION
Plant capacity 2 Ton/day
Land & Building ( 4000 Sq.ft) Rs. 91.40 Lacs
Plant & Machinery Rs. 1.01 Cr
Working Capital for 1 Month Rs. 62.79 Lacs
Total Capital Investment Rs. 2.67 Cr
Rate of Return 13%
Break Even Point 79%
CONTENTS
INTRODUCTION
PRECISION HIGH TENSILE FASTENERS
BOLTS AND ITS TYPES
USES AND APPLICATIONS
EFFECTIVE USE OF NUT AND BOLT
B.I.S. SPECIFICATION
MANUFACTURING PROCESS OF BOLTS
MANUFACTURE process OF NUTS
PROCESS FLOW CHART FOR H.T BOLT
PROCESS FLOW CHART FOR NUT
PROCESS FLOW CHART FOR M.S BOLT
FASTENER INDUSTRY TRENDS DRIVING GLOBAL GROWTH 2025
MARKET POSITION
STEEL WIRES MARKET ASSESSMENT
PLANT & MACHINERY
AUTOMATIC BOLT HEAD TRIMMING & SHANK REDUCING MACHINE
QUALITY CONTROL
KEY INDUSTRY REGULATIONS AND POLICIES
INDUSTRY SPECIFIC REGULATIONS
LABOURRELATEDLEGISLATIONS
IMPORT-EXPORTREGULATIONS
INTELLECTUALPROPERTYRELATEDLEGISLATIONS
OTHERLAWS
DOCUMENTS REQUIRED FOR LICENSES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
UTILITIES
FASTNER MANUFACTURERS
WIRE DRAWING MACHINE MANUFACTURER
GALVANIZIG PLANT MANUFACTURER
SUPPLIERS OF PRECISION MEASURING TOOLS
SHEET BENDING MACHINE MANUFACTURERS
STEEL PRODUCTS MANUFACTURING PLANT & MACHINERY SUPPLIERS
GRINDING AND FINISHING MACHINE
PICKLING CHEMICALS
SULFURIC ACID
AIR COMPRESSOR MANUFACTURERS
FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
WEIGHING BREIDGE MANUFACTURER
WEIGHING MACHINES
LABORATORTY EQUIPMENTS MANUFACTURERS
D.G. SET MANUFACTURERS & SUPPLIERS
ELECRICAL GOOD & SWITCH MANUFACTURE
ETP MANUFACTURERES
LATHE MACHINE MANUFACTURERS
PLANT LATOUT
ADDRESSES OF RELEVANT GOVERNMENT OFFICES
ADDRESSES OF FINANCIAL INSTITUTIONS
ORGANIZATION CHART
IMPLEMENTATION SCHEDULE
PROPOSED IMPLEMENTATION SCHEDULE 12 MONTHS
SWOTANALYSIS
STRENGTHS
OPPORTUNITIES
SCHEMES AND CONSULTANCY SERVICES
STEEL PRODUCTS MANUFACTURING CONSULTANT
RAW MATERIAL PHOTOGRAPHS
FINAL PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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