Industry Overview
Steel drums and barrels are cylindrical containers widely used for the storage and transportation of bulk liquids and other materials. Grade B drums manufactured from cold rolled mild steel sheets are commonly used for lubricating oils and other non-hazardous chemicals. Type 1 drums use 1.25 mm sheets and feature double-seamed construction, while Type 2 drums use spiral seam construction, allowing sheet thickness to be reduced to 1.00 mm while maintaining stronger seam performance. Both types incorporate rolling beads and hoops for rigidity and ease of handling, while Type 2 drums additionally feature symmetrical corrugations for enhanced strength.
Steel drums are available in open-head and tight or closed-head configurations, depending on the nature of the material and the required method of filling and discharge. Construction materials generally include carbon steel or stainless steel, with lining options available where additional corrosion resistance is required. Drum thickness is selected according to the required strength, pressure resistance, product compatibility, and transportation conditions.
The manufacture of MS drums and barrels involves processes such as sheet preparation, shearing, rolling, welding, flanging, corrugation, bead forming, assembly, coating, and testing. Standardized bung arrangements and closures facilitate the handling of liquids and integration with pumps and fittings. The availability of steel and the expansion of the Indian economy contributed to increased demand and accelerated the development of barrel and drum manufacturing plants across India.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 1167 Nos/Day |
| Land & Building (4000 sq.mt.) | Rs. 1.64 Cr |
| Plant & Machinery | Rs. 1.61 Cr |
| Working Capital for 1 Month | Rs. 2.79 Cr |
| Total Capital Investment | Rs. 6.17 Cr |
| Rate of Return | 34% |
| Break Even Point | 55% |
Content Index
- INTRODUCTION
- CONSTRUCTION MATERIAL:
- STEEL THICKNESS:
- OPEN OR CLOSED HEAD:
- BUNG THREADING:
- BARRELS AND DRUMS
- GALAVINISED DRUM
- GOOSENECK DRUM
- COMPOSITE DRUM
- USES AND APPLICATION
- B.I.S. SPECIFICATION
- MARKET OVERVIEW OF MS DRUMS AND BARRELS
- SCOPE OF THE REPORT
- PRESENT MANUFACTURERS/SUPPLIERS OF M.S. DRUMS AND BARRELS
- STEPWISE PROCEDURE FOR MANUFACTURING MS BARRELS
- BEAD EVOPORATOR (HYDRAULIC TYPE)
- MULTI CORRUGATION MACHINE:
- DOUBLE EXTEND FLANGING MACHINE (HYDRAULIC)
- POWER PRESS AND DIES (TOP & BOTTOM)
- PRECURLING MACHINE:
- SEMI AUTOMATIC END SEAMING MACHINE
- PROCESS FLOW DIAGRAM
- PROCESS FLOW SHEET FOR BODY PRODUCTION
- PROCESS FLOW SHEET FOR TOP AND BOTTOM PRODUCTION
- PROCESS FLOW SHEET FOR ASSEMBLING OF BODY WITH TOP & BOTTOM
- MANUFACTURING PROCESS
- PRINCIPLE OF METAL BARREL PRODUCTION
- (1) THE BASIC PRINCIPLE OF THE DRUMS MACHINING
- THE BASIC PROCESSING METHODS:
- (2) STEEL DRUM MATERIAL LEVEL IN PROCESS PRINCIPLE
- (3) THE PROCESS OF STEEL PLATE SHEAR PRINCIPLE
- (4) THE BARRELS ARE ROLLING PROCESS PRINCIPLE
- (5) BARRELS WELDING PROCESS PRINCIPLE
- (6) BARRELS FLANGING PROCESS PRINCIPLE
- (7) CORRUGATED ROLL FORMING PRINCIPLE OF RING BARS
- (8) BARRELS BULGING PRINCIPLE
- RAW MATERIALS/COMPONENTS
- PROCESS
- 1. MATERIAL PREPARATION:
- 2. STEEL BARREL BODY FORMING:
- SEAMWELDING
- THE ELECTRODE PRESSURE
- WELDING TIME AND REST TIME
- WELDING SPEED
- BODY WELDING PARAMETERS.
- 3. DRUM BOTTOM AND DRUM LIDS PRODUCTION:
- 4. DRUM SEALING
- 5. COATING AND PAINTING
- 6. TESTING
- (A) LEAKAGE TEST
- (B) DROP TEST
- (C) HYDRAULIC PRESSURE TEST
- DETAILS OF BARREL [MS] MACHINERY
- 1. SHEARING MACHINE
- 2. DOUBLE EDGE GRINDING MACHINE
- 3. ROUND ROLLING MACHINE
- 4. SPOT WELDING
- 5. SIDE SEAM WELDING MACHINE
- 6. BEAD EXPANDER (HYDRAULIC TYPE)
- 7. MULTI CORRUGATION MACHINE (ROTARY TYPE)
- 8. HORIZANTAL 205 LTRS BARREL CORRUGATION MACHINE
- 9. HORIZANTAL 205 LTRS BARREL BUMP FLANGING MACHINE
- 10. FLANGING MACHINE (ROTARY TYPE)
- 11. DOUBLE ENDED FLANGING MACHINE (HYDRAULIC)
- 12. POWER PRESS AND DIES (TOP AND BOTTOM)
- 13. PRE CURLING MACHINE
- 14. SEMI AUTOMATIC END SEAMING MACHINE (FOR DRUMS & BARELLS)
- MAIN FEATURES OF THIS MACHINE ARE:
- QUALITY CONTROL SYSTEM
- DESCRIPTION OF PLANT AND MACHINERY
- CHINA PLANT AND MACHINERY FOR M.S BARREL AND DRUM
- DRUM MAKING MACHINES AND THE RELATIVE SPECIFICATIONS:
- 1. LOADING MACHINE
- 2. FLATTENING MACHINE
- 3. SHEARING MACHINE
- 4. ROLL FORMING MACHINE
- 5. RING WELDING MACHINE
- 6. RIB FORMING MACHINE
- 7. HOOP ROLLING FORMING MACHINE
- PLANT LAYOUT
- COMPLETE PLANT AND MACHINERY SUPPLIERS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF POWER PRESS
- SUPPLIERS OF SHEARING MACHINE
- SUPPLIERS OF ROLLING MACHINE
- SUPPLIERS OF ROLLING MACHINE
- SUPPLIERS OF BENDING MACHINE
- SUPPLIERS OF MECHANICAL PRESS
- SUPPLIERS OF UNCOILING MACHINE
- SUPPLIERS OF SHEET LAVELING MACHINE
- SUPPLIERS OF PUNCHING PRESS
- SUPPLIERS OF SEAM WELDING MACHINE
- SUPPLIERS OF SPOT WELDING MACHINE
- SUPPLIERS OF LEAK TESTING MACHINE
- SUPPLIERS OF SCREEN PRINTING MACHINES
- SUPPLIERS OF DG SETS
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSURE
- SUPPLIERS OF PLATEFARM WEIGHING MACHINE
- SUPPLIERS OF POWDER COATING MACHINE
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF M.S. SHEET
- SUPPLIERS OF CRCA SHEET
- SUPPLIERS OF PICKLING ACIDS
- SUPPLIERS OF WELDING ELECTRODE
- SUPPLIERS OF POWDER COATING MATERIALS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
MS steel drums are primarily used for storing and transporting liquids and bulk materials. Grade B drums are commonly associated with lubricating oils and other non-hazardous chemicals. Steel construction provides mechanical strength and durability, while ribbed or corrugated designs improve rigidity and handling. Depending on the application, drums can also be configured with different closures, bung arrangements, coatings, or internal linings to provide suitable compatibility with the material being stored or transported.
Type 1 and Type 2 steel drums differ mainly in their seam construction and structural features. Type 1 drums use double-seamed construction and a 1.25 mm sheet thickness, whereas Type 2 drums use spiral seam construction that permits a reduced sheet thickness of 1.00 mm. Both types have rolling beads and hoops for rigidity and handling. Type 2 drums additionally incorporate two sets of symmetrical corrugations positioned on either side of the rolling hoops to provide additional structural strength.
Carbon steel and stainless steel are the principal materials used for steel drum construction. Carbon steel is widely used where general mechanical strength and economical construction are required, while stainless steel offers improved resistance to corrosion and chemical attack. The project report also identifies mild steel and CRCA sheets as materials used for MS barrels and drums. Depending on the application, drums may also receive suitable internal or external coatings or linings to improve corrosion resistance and product compatibility.
Open-head drums have a removable lid, while closed-head drums have a permanently secured top with bung openings. Open-head designs are useful when frequent filling, emptying, inspection, or handling of solids and viscous materials is required. Closed-head drums are generally suited to lower-viscosity liquids and applications where a sealed container is preferred. The choice depends on the material being handled, filling and discharge requirements, closure arrangement, and applicable transportation or handling requirements.
MS drum manufacturing generally involves sheet preparation, shearing, edge grinding, rolling, welding, bead forming, corrugation, flanging, bottom and lid production, sealing, coating, painting, assembly, and testing. The report describes separate process flows for body, top and bottom production and final assembly. Equipment such as shearing machines, rolling machines, seam welding machines, bead expanders, corrugation machines, flanging machines, power presses, and end-seaming machines can be used to perform these operations efficiently.
Steel drums can undergo leakage, drop, and hydraulic pressure testing as part of quality control. Leakage testing helps verify the integrity of seams, closures, and the container body. Drop testing evaluates resistance to impacts encountered during handling and transportation. Hydraulic pressure testing assesses the drum's ability to withstand internal pressure where applicable. The exact testing regime should be selected according to the drum design, intended contents, applicable specifications, and regulatory requirements.
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