Detailed Project Report (DPR) on 10MW Grid Interactive Solar Olycrystalline PV Power Plant (Cap: 1,10,000 KWH/Day)

Detailed Project Report (DPR) on 10MW Grid Interactive Solar Olycrystalline PV Power Plant (Cap: 1,10,000 KWH/Day)
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India
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Industry Overview

A solar power plant is an integrated energy system that uses solar components such as photovoltaic (PV) panels, solar inverters, batteries, and other accessories to capture sunlight and convert it into usable electricity. Solar power systems are designed to support greater energy independence while helping reduce electricity costs and can be configured across a wide range of capacities, from 1 kW to megawatt-scale installations.

Solar power plants are also referred to as solar energy systems, solar power systems, solar systems, or solar plants. Various technologies are used for solar power generation, with solar photovoltaic technology providing an established method for converting sunlight directly into electricity.

Solar power systems are generally categorized as on-grid, off-grid, and hybrid systems. Each configuration serves different operational requirements depending on grid availability, energy-storage needs, backup requirements, and the desired level of energy independence. Selecting the appropriate system requires consideration of the intended application, power requirements, and operating conditions.

Cost Estimation

Particulars Value
Plant Capacity 1,10,000 KWH/Day
Land & Building (2,00,000 sq.mt.) Rs. 703.44 Cr
Plant & Machinery Rs. 38.60 Cr
Working Capital for 2 Months Rs. 42.87 Lac
Total Capital Investment Rs. 747.80 Cr

Content Index

INTRODUCTION
TYPES OF SOLAR POWER PLANT
DIFFERENCE BETWEEN ON-GRID, OFF-GRID & HYBRID SOLAR POWER PLANT
1. OFF-GRID SOLAR POWER SYSTEM
OFF-GRID-SOLAR-PANEL-SYSTEM-PRICE
SIGNIFICANCE OF OFF-GRID SOLAR POWER SYSTEM
2. ON-GRID SOLAR POWER SYSTEM
ON-GRID-SOLAR-PANEL-SYSTEM-PRICE
SIGNIFICANCE OF ON-GRID SOLAR POWER SYSTEM
HOW DOES AN ON-GRID SOLAR SYSTEM WORKS?
3. HYBRID SOLAR POWER SYSTEM
HYBRID-SOLAR-PANEL-SYSTEM-PRICE
SIGNIFICANCE OF HYBRID SOLAR POWER SYSTEM
BASIC COMPONENTS OF GRID CONNECTED PV SYSTEM
WORKING PRINCIPLE OF GRID CONNECTED PHOTOVOLTAIC SYSTEM
CONDITIONS FOR GRID INTER FACING
CRYSTALLINE TECHNOLOGY
TWO TYPES OF CRYSTALLINE SILICON ARE USED IN THE INDUSTRY. THEY ARE
MONO-CRYSTALLINE SILICON
MULTI-CRYSTALLINE SILICON
USES AND APPLICATIONS
B.I.S. SPECIFICATION
INSTALLATION OF 10 MW PV GRIDS CONNECTED SOLAR PV POWER PLANT
MAJOR COMPONENTS OF THE POWER PLANT
1. SOLAR PV MODULES
THE PV MODULES SHALL CONFORM TO THE FOLLOWING STANDARDS:
2. INVERTER
3. MODULE MOUNTING SYSTEM
4. STRING COMBINER BOX
5. MONITORING SYSTEM
SOFTWARE (DIAGNOSIS ON SITE OR REMOTE)
SCADA
THE SCADA SYSTEM SHALL HAVE THE FOLLOWING FEATURES:
THE SCADA SYSTEM SHALL BE USED FOR THE FOLLOWING MINIMUM TASKS:
6. CABLES AND CONNECTORS
7. BUILDINGS FOR PLANT EQUIPMENT (INVERTER ROOMS AND CONTROL ROOM)
8. POWER EVACUATION AND INTERFACING WITH GRID
8.1 POWER EVACUATION PLAN
8.2 TRANSFORMERS
8.3 66 KV SWITCHYARD
SWITCHYARD EQUIPMENT:
8.4 HT, LV, 66 KV METERING EQUIPMENT
8.5 CABLES
CONTROL CABLES
9. MODULE MOUNTING STRUCTURE
10. SOLAR METER AND NET METER
SOLAR METER:
NET METER:
11. EARTHLING
12. LIGHTNING PROTECTION
13. ARRAY JUNCTION BOX (AJB)/ STRING COMBINER BOX (SCB)
14. AC DISTRIBUTION BOARD
15. AC/DC CABLING
16. CIVIL WORKS
MARKET POSITION
MAJOR PLAYERS
MAJOR DEVELOPMENTS
SOLAR POWER MARKET IN INDIA
SOLAR POWER MARKET DRIVER
PRODUCT INSIGHTS AND NEWS
SOLAR POWER MARKET IN INDIA VALUE CHAIN ANALYSIS
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF INTERACTIVE GRID SOLAR POWER PLANTS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PV SOLAR PV (PANEL) MODULE
SUPPLIERS OF SOLAR CENTRAL INVERTER
SUPPLIERS OF STORAGE BATTERY
SUPPLIERS OF ELECTRICAL CONTROL PANEL
SUPPLIERS OF ELECCTRIC CABLE
SUPPLIERS OF POWER INVERTER
SUPPLIERS OF JUNCTION BOXES
SUPPLIERS OF PV PANNEL MOUNTING STRUCTURE
SUPPLIERS OF POWER TRANSFORMER

Appendix

APPENDIX – A:
1. PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. OTHER FIXED ASSESTS
5. FIXED CAPITAL
6. RAW MATERIAL
7. SALARY AND WAGES
8. UTILITIES AND OVERHEADS
9. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

A solar power plant is an integrated system that converts sunlight into electricity. It typically uses solar photovoltaic modules to capture solar energy, inverters to convert DC electricity into AC electricity, and additional electrical and monitoring equipment to operate the system. Depending on the configuration, batteries may also be included for energy storage. Solar power plants can be designed for applications ranging from small systems to large installations with megawatt-scale capacity.

The main types of solar power systems are on-grid, off-grid, and hybrid systems. An on-grid system operates in connection with the electrical grid, while an off-grid system is designed to operate independently and generally requires energy storage or another suitable backup arrangement. A hybrid system combines grid-connected operation with energy storage and can provide greater flexibility where backup power and energy management are important.

An on-grid solar power system converts electricity generated by PV modules into grid-compatible AC electricity through an inverter. The generated power is used by connected electrical loads, while surplus or deficit energy can be managed through the grid connection according to the applicable system arrangement. The report also identifies equipment such as transformers, switchyard equipment, metering systems, cables, monitoring systems, and grid-interfacing equipment as important parts of a grid-connected PV installation.

The major components of a solar power plant include solar PV modules, inverters, module mounting systems, string combiner boxes, monitoring and SCADA systems, cables and connectors, electrical distribution equipment, transformers, metering equipment, and grid-interfacing infrastructure. Depending on the plant design, buildings such as inverter rooms and control rooms, civil works, earthing systems, lightning protection, and power evacuation facilities are also required for safe and reliable plant operation.

Solar plant location selection should consider land and site characteristics, power and fuel availability, water supply, climate, transportation, waste disposal, labor, regulatory requirements, taxes, community factors, and flood and fire control. The report also identifies market access and raw-material supply among the primary factors. A suitable site should support efficient plant construction, operation, maintenance, electrical interconnection, transportation, safety, and potential future expansion.

SCADA is used to monitor and manage solar power plant operations locally or remotely. In a photovoltaic plant, a SCADA system can support operational monitoring, equipment status assessment, data collection, diagnostics, and supervision of plant performance. The report specifically includes software for on-site or remote diagnosis and identifies SCADA as part of the monitoring system. Its implementation helps plant operators maintain visibility over key equipment and operational conditions.

The report specifies a plant capacity of 1,10,000 KWH/Day and a Total Capital Investment of Rs. 747.80 Cr. The stated cost estimation also includes Land & Building (2,00,000 sq.mt.) at Rs. 703.44 Cr, Plant & Machinery at Rs. 38.60 Cr, and Working Capital for 2 Months at Rs. 42.87 Lac. These figures are reproduced exactly from the supplied report and have not been recalculated, adjusted, or supplemented with additional financial assumptions.

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