Industry Overview
Caffeine is a psychoactive central nervous system (CNS) stimulant belonging to the methylxanthine class, alongside theophylline and theobromine. It was discovered by German chemist Friedrich Ferdinand Runge in 1819, who coined the term “Kaffein.” Caffeine occurs naturally in several commonly consumed products, including tea, coffee, cocoa, chocolate and cola beverages, and is among the most widely consumed psychoactive substances worldwide.
Caffeine temporarily reduces drowsiness and increases alertness primarily by reversibly blocking the action of adenosine at its receptors. It also stimulates certain portions of the autonomic nervous system. The compound has applications related to enhancing cognitive and physical performance and is used across food, beverage and pharmaceutical-related applications. Natural caffeine can be obtained from botanical sources such as coffee and tea through extraction and purification processes.
The project covers the source and natural occurrence of caffeine, its properties, applications, extraction methods, manufacturing processes from coffee and tea, quality requirements, testing procedures, plant layout and process equipment. It also addresses BIS specifications for food-grade caffeine, raw materials, packaging, storage, process control and suppliers of plant and machinery.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 100 Kgs/Day |
| Land & Building (1500 Sq.Mtr) | Rs. 85.00 Lacs. |
| Plant & Machinery | Rs. 99.00 Lacs |
| Working Capital for 2 Months | Rs. 87.55 Lacs |
| Total Capital Investment | Rs. 2.86 Cr. |
| Rate of Return | 23% |
| Break Even Point | 66% |
Content Index
- INTRODUCTION
- SOURCE OF CAFFEINE
- NATURAL OCCURRENCE OF CAFFEINE
- USES AND APPLICATIONS
- INDUSTRIAL APPLICATIONS OF CAFFEINE
- CAFFEINE IS USED IN:
- ENHANCING PERFORMANCE
- COGNITIVE
- PHYSICAL
- PROPERTIES OF CAFFEINE
- PHYSICAL AND CHEMICAL PROPERTIES
- ABSORPTION & DISTRIBUTION
- METABOLISM AND ELIMINATION
- CAFFEINE INTOXICATION
- TABLE 1: CAFFEINE CONTENT OF SELECTED COMMON FOOD AND DRUG PRODUCTS.
- EXTRACTION OF CAFFEINE
- MARKET OVERVIEW OF CAFFEINE
- EXPORT DATA OF NATURAL CAFFEINE
- IMPORT DATA OF NATURAL CAFFEINE
- BUYER’S LIST OF NATURAL CAFFEINE
- BIS SPECIFICATION
- INDIAN STANDARD SPECIFICATION FOR CAFFEINE, FOOD GRADE
- BIS REQUIREMENTS
- FOREWORD
- CHEMICAL CHARACTERISTICS
- STRUCTURAL FORMULA:-
- SCOPE
- TYPES
- REQUIREMENTS
- IDENTIFICATION
- TABLE: REQUIREMENTS FOR CAFFEINE, FOOD GRADE
- PACKING, STORAGE AND MARKING
- PACKING, STORAGE AND MARKING
- SAMPLING
- TESTS
- DETERMINATION OF PURITY
- REAGENTS
- PROCEDURE
- DETERMINATION OF MOISTURE
- PROCEDURE
- DETERMINATION OF HEAVY METALS
- REAGENTS
- PROCEDURE
- TEST FOR READILY CARBONIZABLE SUBSTANCES
- REAGENTS
- PROCEDURE
- DETERMINATION OF RESIDUE ON IGNITION
- REAGENTS
- PROCEDURE
- CALCULATION
- MANUFACTURING PROCESS OF NATURAL CAFFEINE
- PRETREATMENT SECTION
- EXTRACTION SECTION
- POST TREATMENT
- DETAILS FOR PREPARATION OF CAFFEINE EXTRACT FROM COFFEE BEANS
- EXAMPLES
- EXAMPLE 1
- DETAILS OF SOLVENT EXTRACTION METHOD
- SOLVENT SELECTION:
- VARIOUS METHODS OF CAFFEINE EXTRACTION
- PURE CAFFEINE FROM COFFEE
- DIRECT ORGANIC SOLVENT EXTRACTION
- SUPERCRITICAL CARBON DIOXIDE EXTRACTION
- DECAFFEINATION
- DETAILED MANUFACTURING PROCESS
- EXTRACTION FROM TEA
- STRUCTURAL FORMULA:-
- DESCRIPTION:-
- SOLUBILITY:
- IDENTIFICATION:-
- MELTING RANGE:-
- REACTION:-
- OTHER ALKALOIDS:-
- LOSS ON DRYING:-
- SULPHATE ALSO:-
- STORAGE:-
- LABELLING:-
- CATEGORY:-
- PURITY
- REAGENTS AND APPARATUS:-
- STANDARDIZATION
- PROCEDURE A: POTENTIOMETRIC
- PROCEDURE B: (INDICATOR)
- PROCEDURE C:-
- CALCULATIONS:-
- PROCESS FLOW DIAGRAM
- MANUFACTURE OF CAFFEINE FROM COFFEE
- CONCLUSION
- PLANT LAYOUT
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF LIME STORAGE VESSEL
- SUPPLIERS OF TREATMENT TANK
- SUPPLIERS OF EVAPORATOR
- SUPPLIERS OF SEPARATOR
- SUPPLIERS OF FILTER PRESS
- SUPPLIERS OF CRYSTALLIZER
- SUPPLIERS OF CENTRIFUGE
- SUPPLIERS OF D.G. SETS
- SUPPLIERS OF VACUUM DRYER
- SUPPLIERS OF BOILERS
- SUPPLIERS OF PACKAGING MACHINE
- SUPPLIERS OF LABORATORY EQUIPMENTS
- SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF LIME
- SUPPLIERS OF ETHYL ACETATE
- SUPPLIERS OF LABORATORY CHEMICALS
- SUPPLIERS OF PACKAGING MATERIALS (HDPE DRUMS)
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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