Industry Overview
Agrotech, or agrotextiles, is a major segment of technical textiles and contributes more than 21% of the technical textile sector in India. Agro technical textiles comprise textile products used across agriculture, horticulture, including floriculture, fisheries, and forestry.
The applications of technical textiles in agriculture cover activities associated with the growing and harvesting of crops and animals. The segment includes a wide range of products such as ropes, shade fabrics, mulch mats, woven and non-woven crop covers, bird protection nets, and other specialized textile products.
Agrotextiles support agricultural productivity by providing functional solutions for crop protection, environmental control, water and soil management, and related farming activities. Their use can contribute to improved productivity while reducing dependence on agricultural chemicals. The sector also encompasses specialized products for fisheries and aquaculture, animal husbandry, horticulture, and floriculture, creating diverse applications and opportunities for technical textile manufacturers.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2 MT/Day |
| Land & Building (20,000 sq.ft.) | Lease |
| Plant & Machinery | Rs. 4.69 Cr |
| Working Capital for 1 Month | Rs. 1.11 Cr |
| Total Capital Investment | Rs. 6.77 Cr |
| Rate of Return | 23% |
| Break Even Point | 68% |
Content Index
- INTRODUCTION
- AGROTECH PRODUCTS
- AGRO-TEXTILES FOR PRODUCTION OF CROPS
- NETS/WIND BREAKS
- AGRO-TEXTILES FOR HORTICULTURE & FLORICULTURE
- AGRO-TEXTILE FOR ANIMAL HUSBANDRY
- AGRO-TEXTILES FOR FISHING AND AQUACULTURE NETS
- TARGET OF 20 MILLION TONNES BY 2022-23
- OVERALL FISH PRODUCTION INCREASED BY OVER 38% IN SIX YEARS
- ANNUAL AVERAGE GROWTH RATE IS ONLY 6.8%
- ANDHRA PRADESH ACCOUNTS FOR MORE THAN A QUARTER OF INDIA’S FISH PRODUCTION
- SHADE NET
- ADVANTAGE AND APPLICATION OF SHADE NET
- ADVANTAGES OF SHADE NETS
- APPLICATIONS
- AGRICULTURAL AND HORTICULTURAL USES
- ANTI-HAIL NETTING PURPOSES
- GENERAL PURPOSES
- RAW MATERIAL FOR NETS AND TWINE
- A) SYNTHETIC FIBERS
- B) NATURAL FIBERS
- DENIER
- COUNT
- GRAVITY
- MATERIALS
- NYLON
- NYLON MULTIFILAMENT
- NYLON MONOFILAMENT
- POLYESTER
- TWINE
- TYPES OF FISHING NETS
- BOTTOM TRAWL
- CAST NET
- CORACLE NET FISHING
- DRAGNET
- DRIFT NET
- DRIVE-IN NET
- FIXED GILLNET (ON STAKES)
- FYKE NET
- GHOST NET
- GILLNET
- HAND NET
- LANDING NET
- LAVE NET
- LIFT NET
- MIDWATER TRAWL
- PLANKTON NET
- PURSE SEINE
- PUSH NET
- SEINE NET
- SHORE-OPERATED LIFT NET
- SURROUNDING NET
- TANGLE NET
- FISHING NETS
- PRODUCT CHARACTERISTICS
- MARKET DYNAMICS AND KEY GROWTH DRIVERS – FISHING INDUSTRY IN INDIA
- RAW-MATERIALS AND MACHINERY FOR MANUFACTURING FISHNETS
- SHADE NETS/FABRICS
- PRODUCT CHARACTERISTICS
- KEY APPLICATION AREAS OF SHADE-NETS
- TYPES OF NETS
- PROPERTIES AND CHARACTERISTICS
- MARKET SURVEY
- INTRODUCTION TO TECHNICAL TEXTILE INDUSTRY
- INDIAN TEXTILE INDUSTRY
- INTRODUCTION
- MARKET SIZE
- INVESTMENT
- GOVERNMENT INITIATIVES
- OVERVIEW OF INDIAN TEXTILE INDUSTRY
- GLOBAL TECHNICAL TEXTILE INDUSTRY
- INDIAN TECHNICAL TEXTILE INDUSTRY
- AGROTECHNICAL TEXTILES
- KEY MANUFACTURERS IN THE SEGMENT
- SHADE NETS:
- MULCH MATS:
- ANTI-HAIL NETS AND BIRD PROTECTION NETS
- CROP COVERS
- FISH NETS
- DEMAND AND SUPPLY
- NEED FOR FISHING NETS
- FISHING NET MANUFACTURE
- SUPPLY – DEMAND GAP
- MANUFACTURING PROCESS OF FISHNET (HDPE) FROM GRANULES
- FISHING NETS
- 1. PROCUREMENT OF RAW MATERIAL
- 2. MELTING PP/HDPE GRANULES
- 3. SPINNING
- 4. COOLING AND STRETCHING FOR MAKING SINGLE YARN
- 5. PLYING
- 6. TWINING AND WINDING
- 7. NETTING
- 8. LENGTH/DEPTH STRETCH
- 9. QUALITY CHECK
- 10. BUNDLING & PRESSING
- 11. PACKING& DISPATCH
- FISHING ROPES
- PROCUREMENT OF RAW MATERIAL
- MELTING PP GRANULES
- SPINNING
- COOLING AND STRETCHING FOR MAKING SINGLE YARN
- PLYING
- ROPE TWISTING AND WINDING
- PACKING
- PROCESS FLOW DIAGRAM
- PROCESS TO MANUFACTURE FISH NET (KNOTTED & KNOTLESS TYPE)
- LOOP FORMATION
- METHOD FOR DESIGNATION KNOTTED NETTING FOR FISHING NETS
- SIZE OF NETTING & SPECIAL FEATURES
- DESIGNATION OF KNOTTED NETS
- PRINCIPAL CHARACTERISTICS OF NETTING
- INDICATION OF USE
- MANUFACTURE
- TYPE OF KNOT
- DIRECTION OF STRETCH
- SIZE OF NETTING
- NETTING YARNS
- FINISH OF NETTING
- PACKING OF NETTING
- PROCESS FLOW SHEET
- METHOD OF MONOFILAMENT MOLDING
- MONOFILAMENT MOLDING
- MONOFILAMENT MOLDING DEVICE
- EXTRUSION UNIT
- TYPES OF DIES
- COOLING UNIT
- ELONGATION UNIT
- ANNEALING UNIT
- WINDING UNIT
- MONOFILAMENT MOLDED PRODUCTS
- LIST OF MACHINERY & EQUIPMENT’S
- 75MM MONOFILAMENT EXTRUSION PLANT FOR HDPE
- THE STANDARD EXTRUDES CONSISTS
- KEY FEATURES
- EXTRUDER:
- HOPPER LOADER
- DIE HEAD
- QUENCHING TANK
- GODET-I
- ORIENTATION HOT WATER BATH WITH PANEL
- GODET-II
- ELECTRICAL CONTROL PANEL
- METHOD OF TEST FOR THE DETERMINATION
- OF MESH SIZE FOR FISHING NET
- SCOPE
- REFERENCES
- TERMINOLOGY
- ACTIVE FISHING GEAR
- DANISH SEINE
- PASSIVE FISHING GEAR
- PURSE SEINE
- TRAWL
- PRINCIPLE
- APPARATUS
- MEASURING FORCE
- REQUIREMENTS FOR TESTING
- GENERAL
- ATMOSPHERE FOR TESTING
- TESTING IN THE WET STATE
- PROCEDURE
- CALCULATION AND EXPRESSION OF RESULTS
- TEST REPORT
- FISHING NET APPLICATION AREA’S
- AGROTECH (AGRO TEXTILES)
- BIRD PROTECTION NETS
- PLANT NETS
- MONOFIL NETS
- ROOT BALL NETS
- INSECT PROTECTION NET
- WEED CONTROL FABRIC
- FRUIT COVERS
- PACKTECH (PACKAGING TEXTILES)
- LENO BAGS
- BUILDTECH (CONSTRUCTION TEXTILES)
- SCAFFOLDING NETS
- SPORTECH (SPORTS TEXTILES)
- SPORTS NETS
- SPORTS COMPOSITES MARKET
- ARTIFICIAL TURF
- AGROTECH
- SPORTECH
- FUTURE MARKET PROJECTIONS
- B.I.S. SPECIFICATION
- IS: 4401: 1981
- IS: 4402: 1967
- IS: 4641-1968
- HEADQUARTERS
- SALES OUTLETS ADDRESS
- TELEPHONE NO/FAX/E-MAIL
- TYPES OF KNOT USED IN NEETING
- SINGLE KNOT
- DOUBLE KNOT
- MESH SIZE
- DEPTH
- LENGTH
- SELVAGE
- MARKET OVERVIEW OF TECHNICAL TEXTILE
- GLOBAL TECHNICAL TEXTILES MARKET
- AGRO TEXTILES MARKET IN INDIA
- MAJOR PLAYERS IN INDIA
- INDIA’S ADVANTAGE IN GROWING AS A GLOBAL MANUFACTURING HUB
- RAW MATERIAL
- MANPOWER AVAILABILITY AND COST
- POWER COST AND LENDING RATES
- FOREIGN MACHINE MANUFACTURERS
- INDIAN MACHINE MANUFACTURERS
- MAIN RAW MATERIALS SUPPLIERS
- SUPPLIERS OF OTHER RELATED PLANT & MACHINERY
- BOBBIN WINDER
- HOT WATER BATH
- REACTION VESSEL
- SUPPLIERS OF RAW MATERIALS
- HDPE GRANULES
- MASTER BATCHES
- PRESENT MANUFACTURERS/SUPPLIERS OF FISHNET
- MANPOWER REQUIRMENT
- GENERAL
- BASIS OF ESTIMATION
- WORKING
- TOTAL MANPOWER AND PAYROLL
- RAW MATERIALS
- UTILITIES (EQUIPMENTS)
- UTILITIES
- WATER FACILITIES
- WATER TREATMENT PLANT
- STEAM GENERATING SYSTEM
- REFRIGERATION SYSTEM
- PIPING AND INSULATION
- POWER
- ELECTRICALS & POWER CONTROLS
- REQUIREMENT OF POWER
- CONNECTED ELECTRICAL LOAD AT A GLANCE
- EFFLUENT TREATMENT AND DISPOSAL
- INTRODUCTION
- STANDARDS
- TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
- WASTE TREATMENT
- PRIMARY TREATMENT
- ANAEROBIC TREATMENT
- SECONDARY TREATMENT
- TERTIARY TREATMENT
- SOLIDS CONCENTRATION
- PRINCIPLES OF PLANT LAYOUT
- STORAGE LAYOUT
- EQUIPMENT LAYOUT
- SAFETY
- PLANT EXPANSION
- FLOOR SPACE
- UTILITIES SERVICING
- BUILDING
- MATERIAL-HANDLING EQUIPMENT
- RAILCOADS AND ROADS
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- SPECIFIC FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- DEPRECIATION
- FIXED ASSETS
- WORKING CAPITAL
- BREAK-EVEN POINT
- OTHER FIXED EXPENSES
- MARGIN MONEY
- TERM LOANS
- TOTAL LOAD
- POWER CONSUMED IN KWH
- LAND AREA/MAN POWER RATIO
- SWOT ANALYSIS
- STRENGTHS
- WEAKNESSES
- OPPORTUNITIES
- THREATS
- ORGANIZATION CHART
- PLANT LATOUT
- LIST OF CONSULTANTS FOR TECHNICAL KNOW HOW
- IMPLEMENTATION SCHEDULE
- LICENSES REQUIRED
- MACHINERY PHOTOGRTAPHS
- RAW & FINAL PRODUCTS PHOTOGRAPHS
- QUALITY CONTROL OF FISHING NET
- TESTING FACILITIES/CERTIFICATIONS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Agrotextiles are technical textile products designed for applications in agriculture, horticulture, floriculture, fisheries, forestry, and animal husbandry. They include products such as shade nets, mulch mats, crop covers, bird protection nets, insect protection nets, ropes, and other specialized fabrics and netting. These products are designed to provide functional benefits such as crop protection, environmental control, soil management, and support for agricultural operations.
The main applications of agrotextiles include crop production, horticulture, floriculture, fisheries, aquaculture, forestry, and animal husbandry. Products such as shade nets can help manage light and environmental conditions, while mulch mats and weed-control fabrics are used in crop and soil management. Crop covers, anti-hail nets, bird protection nets, insect protection nets, fruit covers, and fishing nets address specific protection and production requirements.
Common raw materials for net and twine manufacturing include synthetic fibers and natural fibers, with materials such as nylon, polyester, PP, and HDPE featured in the project report. HDPE granules and master batches are also identified among the raw-material supplies. Material selection depends on the required strength, flexibility, durability, density, mesh characteristics, application, and processing method of the finished product.
HDPE fishing-net manufacturing generally involves converting polymer granules into yarn and subsequently forming the netting. The process described in the report includes raw-material procurement, melting PP/HDPE granules, spinning, cooling and stretching to make single yarn, plying, twining and winding, netting, length/depth stretching, quality checking, bundling and pressing, and packing and dispatch. Process parameters and equipment selection depend on the desired net type, yarn characteristics, mesh size, and product specifications.
Machinery requirements depend on the product range and manufacturing route, but can include extrusion and spinning equipment, hopper loaders, die heads, quenching tanks, godets, hot-water orientation baths, electrical control panels, plying equipment, twining and winding equipment, netting machinery, and quality-control facilities. For monofilament production, the report also covers extrusion, cooling, elongation, annealing, and winding units. The appropriate machinery configuration should be selected according to product specifications and required production capacity.
Important factors include product selection, availability and quality of raw materials, machinery suitability, manpower, utilities, plant layout, material handling, safety, quality control, waste management, and access to markets. Site selection should also consider infrastructure, transportation, power and water availability, labor, storage requirements, and opportunities for future expansion. The manufacturing facility should be planned around the specific characteristics of the selected agrotextile products and applicable quality and regulatory requirements.
Important quality-control activities for fishing nets include checking mesh size, net dimensions, yarn characteristics, construction, knot type where applicable, and overall product conformity. The report specifically covers methods for determining mesh size and includes testing requirements, procedures, measurement of force, testing in wet conditions, calculation and expression of results, and preparation of test reports. Appropriate testing helps ensure that finished fishing nets meet their intended application and specified product requirements.
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