Detailed Project Report (DPR) on non woven wet wipes

Detailed Project Report (DPR) on non woven wet wipes
4155
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India
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Industry Overview

Wet face freshener tissue paper is a convenient personal-care product containing cream or lotion that helps remove dirt and soil from facial skin while providing a fresh, moist, and comfortable feel. Its portable format makes it suitable for use while travelling in cars, flights, trains, and other situations where convenient personal hygiene is required.

The product represents a relatively recent development in cosmetology and has gained acceptance as a practical and sophisticated hygiene accessory. Its use is associated with convenience and personal grooming and is particularly relevant in social, professional, travel, and other public settings. The product can be used by working professionals, models, film personalities, air hostesses, students, and other consumers seeking quick facial refreshment.

The manufacturing technology for wet face freshener tissues is comparatively simple, with raw materials, inventory, and plant and machinery available indigenously. The broader wet-wipes category also includes baby wipes, which are disposable non-woven fabrics saturated with mild cleansing solutions for sensitive skin. Product design considers durability, absorbency, cost, packaging, and consumer preferences. Innovations include larger refill packs, attractive graphics, hypo-allergenic and alcohol-free formulations, pH-balanced products, unscented variants, and formulations incorporating natural ingredients such as aloe vera and oatmeal. The report indicates increasing demand for wet wipes and related convenient personal-care products.

Cost Estimation

Particulars Value
Plant Capacity 14,400 Packs/Day
Land & Building (1000 sq.mt.) Rs. 1.59 Cr
Plant & Machinery Rs. 1 Cr
Working Capital for 1 Month Rs. 1.24 Cr
Total Capital Investment Rs. 3.94 Cr
Rate of Return 42%
Break Even Point 47%

Content Index

  • INTRODUCTION
  • RAW MATERIALS FOR NON WOVEN WET WIPES
  • NON-WOVEN FABRIC
  • CLEANSING INGREDIENTS
  • PACKAGING COMPONENTS
  • PROPERTIES
  • USES AND APPLICATION
  • B.I.S. SPECIFICATION
  • MARKET OVERVIEW OF WET WIPES
  • PRESENT MANUFACTURERS/ SUPPLIERS/TRADER OF WET FACE FRESHNER TISSUE/WET WIPES
  • MANUFACTURING PROCESS OF WET WIPES
  • NON-WOVEN PREPARATION
  • FORMULA PREPARATION
  • NON-WOVEN TREATMENT
  • PACKAGING OPERATIONS
  • QUALITY CONTROL
  • PROCESS FLOW DIAGRAM OF WET WIPES
  • WET WIPES PACKING
  • FORMULATIONS FOR WET FACE FRESHNER
  • LOTION
  • FORMULATION – I
  • FORMULATION – II
  • FORMULATION – III
  • FORMULATION – IV
  • MANUFACTURING PROCESS OF WET TISSUE
  • PROCESS FLOW SHEET FOR WET TISSUE
  • PRINCIPLES OF PLANT LAYOUT
  • MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
  • PLANT LOCATION FACTORS
  • 1. RAW-MATERIAL SUPPLY:
  • 2. MARKETS:
  • 3. POWER AND FUEL SUPPLY:
  • 4. WATER SUPPLY:
  • 5. CLIMATE:
  • 6. TRANSPORTATION:
  • 7. WASTE DISPOSAL:
  • 8. LABOR:
  • 9. REGULATORY LAWS:
  • 10. TAXES:
  • 11. SITE CHARACTERISTICS:
  • 12. COMMUNITY FACTORS:
  • 13. VULNERABILITY TO WARTIME ATTACK:
  • 14. FLOOD AND FIRE CONTROL:
  • EXPLANATION OF TERMS USED IN THE PROJECT REPORT
  • 1. DEPRECIATION:
  • 2. FIXED ASSETS:
  • 3. WORKING CAPITAL:
  • 4. BREAK-EVEN POINT:
  • 5. OTHER FIXED EXPENSES:
  • 6. MARGIN MONEY:
  • 7. TOTAL LOAD:
  • 8. LAND AREA/MAN POWER RATIO:
  • PROJECT IMPLEMENTATION SCHEDULES
  • INTRODUCTION
  • PROJECT HANDLING
  • PROJECT SCHEDULING
  • PROJECT CONSTRUCTION SCHEDULE
  • TIME SCHEDULE
  • SUPPLIERS OF RAW MATERIALS
  • SUPPLIERS OF PERFUMES
  • SUPPLIERS OF COSMETIC CHEMICALS
  • SUPPLIERS OF PRINTED CORRUGATED BOXES
  • SUPPLIERS OF LABORATORY CHEMICALS
  • SUPPLIERS OF PLANT AND MACHINERY
  • SUPPLIERS OF MIXING TANKS/VESSELS
  • SUPPLIERS OF SLITTING MACHINE ROLL
  • SUPPLIERS OF STORAGE TANKS
  • SUPPLIERS OF FILLING AND SEALING MACHINES
  • SUPPLIERS OF CONVEYOR BELT
  • SUPPLIERS OF LABORATORY TESTING EQUIPMENTS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Wet face freshener tissue paper is a pre-moistened tissue product designed to clean and refresh facial skin. It generally contains a suitable lotion or cleansing formulation that helps remove dirt and surface impurities while leaving the skin feeling fresh and moist. Its portable format makes it convenient for use during travel, professional activities, social functions, and other situations where quick personal grooming is required. Product formulation should be selected according to the intended skin-contact application and applicable quality requirements.

Wet wipes generally require non-woven fabric, cleansing ingredients, formulation components, and packaging materials. The exact materials depend on whether the product is intended for facial care, baby care, household cleaning, or another application. The non-woven substrate is selected for properties such as absorbency, durability, softness, and cost, while the liquid formulation is designed to provide the required cleansing or refreshing performance. Packaging materials must help retain moisture and support convenient dispensing and product protection.

Wet face freshener tissues are manufactured through preparation and treatment of non-woven material, preparation of the required lotion or cleansing formula, impregnation or application of the formulation, and subsequent packing. The process typically includes non-woven preparation, formula preparation, non-woven treatment, quality control, and packaging operations. Equipment selection depends on the product format and production requirements. Hygienic handling, accurate formulation, controlled moisture content, sealing, and appropriate packaging are important for maintaining consistent product quality.

Important factors include raw-material availability, market access, power and fuel supply, water availability, transportation, waste disposal, labor, regulatory requirements, taxes, site characteristics, community considerations, and fire and flood control. Plant layout should support an efficient flow of materials and personnel while providing appropriate areas for processing, quality control, storage, and packaging. The project report also addresses plant location factors and principles of plant layout to support systematic planning of the manufacturing facility.

Wet wipes are commonly packaged in moisture-retaining packs or plastic containers designed to dispense individual sheets while limiting moisture loss. Packaging selection depends on the number of wipes, product positioning, dispensing requirements, and desired shelf-life performance. Thermo-formed plastic tubs are one packaging format used for pre-moistened wipes, with pack sizes ranging from smaller quantities to several hundred sheets. Attractive graphics, refill packs, and convenient dispensing features can also influence packaging design and consumer appeal.

Important quality characteristics include adequate absorbency, durability, softness, consistent lotion distribution, moisture retention, clean appearance, suitable packaging, and reliable dispensing. For personal-care wipes, the formulation should also be appropriate for the intended skin application. Depending on product positioning, characteristics such as hypo-allergenic properties, alcohol-free formulations, pH balance, fragrance profile, and the use of selected natural ingredients may be considered. Consistent raw-material quality and process control are essential for producing wipes with uniform performance.

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