Detailed Project Report (DPR) on non woven wet wipes

NON WOVEN WET WIPES

[CODE NO.4155]  

Wet face freshener tissue paper contains cream or lotion, when applied on the face, it removes dirts & soils from face skin and freshens the face and keeps it moist. The skin becomes glossy and fresh.

In modern age people are more prone to sophisticated modes of maintaining health and hygienic conditions of their body through the contingencies of cosmetics and other allied measures which promote these functions effectively. This is eleganthy achieved by the application of wet face freshner tissue. This is very economical item and portable. It can be easily carried in pocket while going in a car, flight, rail etc.

This is a product of recent times as a nice outcome of innovation in cosmetology. After the use of this item one feels very much fresh, comfortable, cozy. Now days it is even a part of fashion to use such a handy item in the upper status of society, where grace is often exhibited. By using this item people feel highly dignified while attending seminar, meetings conferences, symposium, congregations, debates, get together marriage parties and other parties, social function etc. Even it is very much acceptable item by the modern working lady, models, filmstars, air hostess, college girls, opera dancers, business executives, corporate executives etc.

The technology involved in the production of this item is very simple and the inventory as well as plant & machinery are indigenously available.

By virtue of its innovative nature its demand is increasing by leaps and bounds in almost every sphere of human activity.

Baby wipes are disposable cloths used to cleanse the sensitive skin of infants. These cloths are made from non-woven fabrics similar to those used in dryer sheets and are saturated with a solution of gentle cleansing ingredients. Baby wipes are typically sold in plastic tubs that keep the cloths moist and allow for easy dispensing.

Baby wipes are designed to be durable enough for heavy duty cleaning tasks, yet still be disposable. The fabric used for the cloths is chosen on the basis of durability, cost, and absorbency. This fabric is then saturated with a cleansing solution designed to be mild yet effective. Packaging is also an important design component and several patents have been granted for containers made specifically for pre-moistened towelettes. These packages are designed to easily dispense single sheets while keeping the towelettes moist until ready for use. Thermo-formed plastic tubs are most commonly used to package wipes in different amounts ranging from a few dozen to several hundred.

Marketers are continually designing new styles, sizes, and fornulations of baby wipes. Large-pack refills and attractive graphic labels are some of the recent innovations in the category. One private-label manufacturer uses Jim Henson's Muppet Babies to differentiate its product from competitors. Some products even have character outlines imprinted on the actual wipe. In Canada, premium quality wipes are marketed as having the advantages of being thicker, more absorbent, greater stretchability, hypo-allergenic, alcohol-free, pH-balanced, and/or unscented. Another factor that has impacted baby wipe design is the trend toward natural products. Marketers routinely add a variety of natural ingredients, such as aloe vera and oatmeal, to increase the consumer appeal of their products.

COST ESTIMATION

Plant Capacity                                    14,400 Packs/Day

Land & Building (1000 sq.mt.)          Rs. 1.59 Cr

Plant & Machinery                               Rs. 1 Cr

Working Capital for 1 Month            Rs. 1.24 Cr

Total Capital Investment                     Rs. 3.94 Cr

Rate of Return                                      42%

Break Even Point                                  47%

• INTRODUCTION
  
• RAW MATERIALS FOR NON WOVEN WET WIPES
• NON-WOVEN FABRIC
• CLEANSING INGREDIENTS
• PACKAGING COMPONENTS
• PROPERTIES
• USES AND APPLICATION
• B.I.S. SPECIFICATION
• MARKET OVERVIEW OF WET WIPES
• PRESENT MANUFACTURERS/ SUPPLIERS/TRADER OF WET 
• FACE FRESHNER TISSUE/WET WIPES
• MANUFACTURING PROCESS OF WET WIPES
• NON-WOVEN PREPARATION
• FORMULA PREPARATION
• NON-WOVEN TREATMENT
• PACKAGING OPERATIONS
• QUALITY CONTROL
• PROCESS FLOW DIAGRAM OF WET WIPES
• WET WIPES PACKING
• FORMULATIONS FOR WET FACE FRESHNER
• LOTION
• FORMULATION – I
• FORMULATION – II
• FORMULATION – III
• FORMULATION – IV
• MANUFACTURING PROCESS OF WET TISSUE
• PROCESS FLOW SHEET FOR WET TISSUE
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
• SERVICE ARE:
• PLANT LOCATION FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PERFUMES
• SUPPLIERS OF COSMETIC CHEMICALS
• SUPPLIERS OF PRINTED CORRUGATED BOXES
• SUPPLIERS OF LABORATORY CHEMICALS
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF MIXING TANKS/VESSELS
• SUPPLIERS OF SLITTING MACHINE ROLL
• SUPPLIERS OF STORAGE TANKS
• SUPPLIERS OF FILLING AND SEALING MACHINES
• SUPPLIERS OF CONVEYOR BELT
• SUPPLIERS OF LABORATORY TESTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)