Industry Overview
Water is an essential and abundant natural resource covering more than 70 percent of Earth's surface. It naturally occurs in liquid, solid, and gaseous states and is widely recognized for its ability to dissolve many substances. Water is indispensable for human life and plays vital roles in hydration, digestion, circulation, temperature regulation, nutrient transport, waste removal, and the functioning of the brain, kidneys, muscles, joints, and other tissues.
The report examines the importance and various uses of water before focusing on bottled and packaged drinking water. It covers bottled water categories, packaging preferences, market potential, market trends and drivers, and segmentation of the Indian and global sparkling bottled water markets. The study also discusses the bottled water industry in Bhutan, including manufacturing, processing, bottling, competitiveness, mineral water resources, and packaging.
From a project and manufacturing perspective, the report covers a water bottling plant with water treatment, bottle washing, filling and capping, PET bottle blowing, coding, and group packing facilities. It includes technical specifications, operating parameters, instrumentation, machinery and equipment, required auxiliaries, manufacturing setup, product safety and hygiene, standards and certification, and the procedure for obtaining BIS certification. The project also presents plant economics, capital investment, working capital, profitability, and other financial considerations.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 6750 Pcs/Day |
| Land & Building (600 sq.mt.) | US$. 2.61 Lac |
| Plant & Machinery | US$. 76.50 Th. |
| Working Capital for 1 Month | US$. 22.11 Th. |
| Total Capital Investment | US$. 3.81 Lac |
| Rate of Return | 22% |
| Break Even Point | 64% |
Content Index
- INTRODUCTION
- BRAIN
- CELLS
- DIGESTION
- HEART
- KIDNEYS
- MUSCLES AND JOINTS
- SKIN
- TEMPERATURE
- VARIOUS USES OF WATER
- WATER USED IN DIFFERENT FAITHS
- BOTTLE DRINKING WATER
- CATEGORIES OF BOTTLED WATER
- MINERAL WATER RESOURCES IN BHUTAN
- VARITIES OF PACKAGING BOTTLE
- PREFERENCE FOR TASTE OF BOTTLED WATER
- MARKET POTENTIAL
- MARKET TRENDS
- MARKET DRIVERS
- INDIA BOTTLED WATER MARKET SEGMENTATION
- BASED ON STOCK KEEPING UNITS (SKUS)
- ONE-LITER BOTTLES
- TWO-LITER BOTTLES
- 500 MILLILITER BOTTLES
- 250 MILLILITER BOTTLES
- POUCHES
- BARRELS (15-20 LITERS)
- BASED ON BRANDS
- BISLERY
- KINLEY
- AQUAFINA
- OTHERS
- GLOBAL SPARKLING BOTTLED WATER MARKET: SEGMENTATION
- GLOBAL SPARKLING BOTTLED WATER MARKET: GROWTH FACTORS
- COMPETITIVE LANDSCAPE AND KEY VENDORS
- LEADING VENDORS IN THE MARKET ARE -
- COCA-COLA
- COTT
- DANONE
- DR. PEPPER SNAPPLE
- NESTLÉ
- PEPSICO
- PRODUCT SEGMENTATION AND ANALYSIS OF THE SPARKLING WATER MARKET
- UNFLAVORED SPARKLING WATER
- FLAVORED SPARKLING WATER
- SEGMENTATION BY DISTRIBUTION CHANNEL AND ANALYSIS OF THE SPARKLING WATER MARKET
- HYPERMARKETS AND SUPERMARKETS
- ON-TRADE
- INDEPENDENT RETAILERS
- CONVENIENCE STORES
- GLOBAL SPARKLING BOTTLED WATER MARKET: REGIONAL ANALYSIS
- GLOBAL SPARKLING BOTTLED WATER MARKET: COMPETITIVE PLAYERS
- GLOBAL SPARKLING BOTTLED WATER MARKET: REGIONAL SEGMENT ANALYSIS
- BOTTLED WATER INDUSTRY IN BHUTAN
- MANUFACTURING, PROCESSING & BOTTLING
- COMPETITIVENESS OF PACKAGED DRINKING WATER FROM BHUTAN
- WATER BOTTLING DETAILS
- WATER PLANT CAPACITY: - 3,000 LITERS PER HOUR
- BOTTLE PRODUCTION SPEED:-
- PROJECT EQUIPMENT
- THE PROPOSAL AS PER THE BELOW ANNEXURE
- WATER TREATMENT PLANT – 3000 LPH
- BASIS OF DESIGN
- RAW WATER ANALYSIS REPORT
- TREATED WATER QUALITY AT OUTLET OF FILTRATION PLANT
- FILTRATION PLANT OPERATING PARAMETERS
- TREATMENT SCHEME
- TECHNICAL SPECIFICATION
- INSTRUMENTATION
- BOTTLE WASHING, FILLING AND CAPPING MACHINE
- TECHNICAL SPECIFICATIONS: 30 BPM / 1800 BPH @ 1000 ML
- OPERATING CYCLE
- INFEED AIR CONVEYOR
- INFEED BOTTLE TRANSFER ROTOR
- RINSE ROTOR
- FILLING ROTOR
- CAP PICKING ROTOR
- AUTOMATIC CAP ELEVATOR
- OUTFEED SLAT CONVEYOR
- ELECTRICAL CONTROL PANEL
- SPECIAL FEATURE OF MACHINE
- MACHINE SAFETY AND MAINTAINANCE
- PODUCT SAFETY AND HYGINE
- MANUFACTURING SETUP
- VERY IMPORTANT FEATURES
- BATCH AND DATE CODING MACHINE
- TECHNICAL DETAIL OF INK JET PRINTER: - VIDEO JET: - MADE IN USA
- ADVANCED CAPABILITIES
- LINE SPEED CAPABILITY
- LINEAR BAR CODES
- DATA MATRIX CODES
- NOMINAL CHARACTER HEIGHT
- SEMI AUTO PET BLOW MOULDING MACHINE
- REQUIRED AUXILLARIES FOR BLOWING MACHINE
- REQUIRED AUXILLARIES FOR
- SEMI AUTOMATIC GROUP PACKING MACHINE – S.S. BELT TYPE
- BOTTLE GROUP PACKING MACHINE - S.S. BELT TYPE
- STANDARDS & CERTIFICATION
- PROCEDURE FOR OBTAINING BIS CERTIFICATION
- MACHINERY & EQUIPMENT
- MACHINERY SUPPLIERS
- COMPLETE MACHINERY SUPPLIERS
- SAND FILTER
- CHLORINATION TANKS MADE OF S. STEEL WITH ELECTRONIC DOSER
- ALUM TREATMENT TANKS WITH ELECTRONIC DOSER
- SEMI-AUTOMATIC STRETCH BLOW MOULDING MACHINE
- PRODUCT PHOTOGRAPHS
- MACHINERY PHOTOGRAPHS
- WATER TREATMENT PLANT –
- BOTTLE WASHING, FILLING AND CAPPING MACHINE-
- SEMI AUTO PET BLOW MOULDING MACHINE
- SEMI AUTOMATIC GROUP PACKING MACHINE – S.S. BELT TYPE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
The report focuses on establishing and operating a packaged drinking water and water bottling project. It covers the importance and uses of water, bottled water markets, market segmentation, water treatment, bottle washing, filling and capping, PET bottle production, coding, packing, machinery, certification, and plant economics. The report also addresses the bottled water industry in Bhutan and provides technical information on treatment and bottling equipment.
A packaged drinking water plant requires water treatment, bottling, packaging, and supporting equipment. The report includes a water treatment plant, sand filter, chlorination and alum treatment tanks, bottle washing, filling and capping equipment, PET blow moulding machinery, coding equipment, conveyors, packing machinery, instrumentation, and electrical controls. The exact equipment configuration depends on the treatment requirements, product specifications, packaging format, production capacity, and level of automation selected for the plant.
The water treatment process generally prepares raw water to meet the required quality specifications before bottling. The report covers the basis of design, raw water analysis, filtration plant operating parameters, treatment scheme, treated water quality, instrumentation, sand filtration, chlorination, and alum treatment. A suitable treatment sequence is selected according to the characteristics of the raw water and the desired finished-water quality. Proper monitoring of treatment parameters is essential for consistent product quality and safe bottling operations.
Bottle washing, filling and capping are essential for maintaining hygienic and controlled packaged water production. The report describes an integrated machine incorporating bottle transfer, rinsing, filling, cap handling and product discharge. Controlled filling and immediate capping help reduce exposure of the treated water to external contamination. Proper equipment operation, cleaning, maintenance, machine safety, product hygiene and manufacturing practices are therefore important for maintaining consistent quality throughout the bottling process.
The report covers several bottled water packaging formats and sizes. These include one-liter bottles, two-liter bottles, 500 milliliter bottles, 250 milliliter bottles, pouches, and barrels of 15-20 liters. It also discusses packaging bottle varieties and preferences for bottled water taste. Packaging selection can depend on consumer preferences, distribution requirements, product positioning, handling convenience, and the intended market segment.
The report examines bottled water segmentation by packaging size, brands, product type, distribution channel and geographical market. It covers Indian bottled water segmentation based on stock keeping units and brands, along with global sparkling bottled water segmentation into unflavored and flavored products. Distribution channels discussed include hypermarkets and supermarkets, on-trade outlets, independent retailers and convenience stores. The report also considers regional analysis and competitive players within the global sparkling bottled water market.
The project includes capital investment and operating economics information for evaluating the proposed water bottling facility. The stated figures cover plant capacity, land and building, plant and machinery, working capital for one month, total capital investment, rate of return and break even point. The appendix further identifies plant economics, fixed capital, raw materials, salaries and wages, utilities and overheads, cost of production, turnover, financing resources, instalments, depreciation, profit analysis and projected balance sheets. These details support assessment of the project's financial feasibility.
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