Industry Overview
Activated carbon is an industrial adsorbent produced by activating carbonaceous materials such as palm kernel shell, palm shells, bamboo, wood chips, sawdust, coal, lignite, and paddy husk. In northern regions, wood charcoal is commonly used, while southern regions including Kerala utilize charcoal derived from abundantly available palm shells. Shell-based activated carbon is widely used for vegetable oil and chemical solution refining and bleaching, water purification, solvent recovery, gold recovery, and protective filtration applications.
Activated carbon has a highly developed porous structure and large internal surface area, giving it a strong capacity to adsorb chemicals from fluids. Commercial products are available as powders, granules, and pellets and are broadly classified according to applications such as decolorization, gas adsorption, metal adsorption, and medicinal use. Manufacturing involves pyrolysis and activation of suitable carbonaceous raw materials through gas activation, chemical activation, or related processes. The report covers activated carbon production from palm shell, manufacturing processes, process flow, properties, quality control, plant requirements, utilities, waste treatment, plant layout, suppliers, project implementation, and economic considerations.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 10 MT/Day |
| Land & Building (3000 sq.mt.) | Rs. 86 Lac |
| Plant & Machinery | Rs. 2.18 Cr |
| Working Capital for 2 Months | Rs. 1.68 Cr |
| Total Capital Investment | Rs. 4.94 Cr |
| Rate of Return | 19% |
| Break Even Point | 64% |
Content Index
- INTRODUCTION
- USES & APPLICATIONS
- END-USER INDUSTRIES OF ACTIVATED CARBON
- BUYERS IN OVERSEAS COUNTRIES
- PROPERTIES
- WHAT IS PALM KERNEL SHELL
- B.I.S. SPECIFICATIONS
- STRUCTURE OF ACTIVATED CARBON
- MARKET POSITION
- PRODUCTION OF ACTIVATED CARBON
- FROM PALM SHELL
- MANUFACTURING PROCESS OF ACTIVATED CARBON
- PROCESS FLOW DIAGRAM FOR ACTIVATED CARBON
- BUYERS OF ACTIVATED CARBON
- DIFFERENT TYPES OF ACTIVATED CARBON
- QUALITY CONTROL TESTING OF ACTIVATED CARBON
- COMPLETE PLANT SUPPLIERS FOR ACTIVATED CARBON
- ADDRESSES OF RAW MATERIAL SUPPLIERS
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- UTILITIES
- WASTE TREATMENT
- MACHINERY PHOTOGRTAPH
- ORGANIZATION CHART
- PLANT LAYOUT
- TURNKEY CONSULTANT
- IMPLEMENTATION SCHEDULE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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