Industry Overview
The furniture industry is increasingly adopting plastics as a lightweight and affordable alternative to heavier materials, supported by the high-performance properties, design flexibility, durability, and portability of plastic. Molded furniture has established a growing presence in the market, supported by increasing product awareness and conditional warranties that reduce customer risk. Plastic molded furniture is widely used in homes, offices, lawns, outdoor restaurants, and other social and commercial settings.
Injection molding is a major plastics-processing method used to manufacture products in a wide range of shapes, sizes, colours, and designs. Although the initial investment in injection molding equipment and molds can be significant, the process becomes cost-effective for large production batches while maintaining consistent product quality. Modern furniture designs can therefore be produced economically at scale.
The plastic furniture market is also being influenced by e-commerce, changing consumer preferences, construction and housing activity, and growing interest in environmentally responsible products. Manufacturers and new entrants are exploring innovative designs, recycled plastics, and expanded distribution networks. Against this background, the report proposes a feasibility study for establishing a Green Field Project for the production of 120000 Nos/Year Plastic Moulded Chairs.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 400 Nos./Day |
| Land & Building (14,160 sq.mt.) | Rs. 1.72 Cr |
| Plant & Machinery | Rs. 2.32 Cr |
| Working Capital for 2 Months | Rs. 46.80 Lac |
| Total Capital Investment | Rs. 4.64 Cr |
| Rate of Return | 16% |
| Break Even Point | 69% |
Content Index
- INTRODUCTION
- PROPERTIES
- PHYSICAL PROPERTIES:
- MECHANICAL PROPERTIES:
- THERMAL PROPERTIES:
- PHYSICAL-CHEMICAL PROPERTIES:
- USES & APPLICATIONS
- MARKET OVERVIEW
- BENEFITS OF SWITCHING TO PLASTIC
- LOW MAINTENANCE
- DURABLE
- PORTABLE
- ECONOMICAL
- INNOVATIVE DESIGNS
- MODERN FINISH
- CHANGING CONSUMER DEMOGRAPHICS
- THE BOOM IN REAL ESTATE AND HOUSING INDUSTRY
- TOURISM AND HOSPITALITY GROWTH
- THE PLASTIC FURNITURE INDUSTRY
- EMERGING TRENDS IN THE PLASTIC FURNITURE INDUSTRY
- FOREST-FRIENDLY
- RECYCLED PLASTIC
- ECOMMERCE
- INNOVATIVE PLASTIC DESIGNS
- PLASTIC-STEEL COMBINATION FURNITURE
- GLOBAL PLASTIC INDUSTRY VS. INDIAN PLASTIC INDUSTRY
- FUTURE SCOPE
- PRESENT MANUFACTURERS/EXPORTERS
- BIS. SPECIFICATION
- PRODUCTION LINE
- PLASTIC CHAIR PRODUCTION LINE INCLUDE BELOW UNIT:
- INJECTION MOLDING MACHINE
- INJECTION MOLDING
- INJECTION MOULDING PROCESS
- LINE DIAGRAM OF MOULD
- INJECTION MOULDING CYCLE TIME
- PRESSURE CHANGE IN MOULDING CYCLE
- PLASTIC CHAIR MOULD
- PLASTIC CHAIR MOULD INCLUDING BELOW SEVERAL TYPES:
- AUXILIARY MACHINERIES
- MICROBUBBLES
- MANUFACTURING PROCESS
- THERE ARE THREE SUCCESSIVE MAIN STAGES, WHICH ARE GIVEN HERE
- PREPARATION
- INJECTION POSITION
- INJECTION MOULD - CLOSED & PRESSED AGAINST NOZZLE.
- WORKING POSITION
- INJECTION MOULDED IS STILL PRESSED AGAINST NOZZLE.
- CURING TIME
- INJECTION POSITION REMAINS PRESSED AGAINST NOZZLE.
- EJECTION POSITION
- INJECTION MOULDING DATA
- FINISHING
- PROCESS STEPS
- RAW MATERIAL FEEDING
- HEATING
- COOLING
- PROCESS FLOW
- HEAT TREATED PLASTIC CAN BE USED TO FORM A CURVE.
- MOLDED PLASTIC CHAIR, WITH MOLDED PLASTIC ANY DESIRED FORM CAN BE OBTAINED.
- PROCESS VARIABLES
- SPEED RELATED PROCESS VARIABLES
- PRESSURE RELATED PROCESS VARIABLES
- TIME RELATED PROCESS VARIABLES
- TEMPERATURE RELATED PROCESS VARIABLES
- PRELIMINARY LAYOUT
- SUPPLIERS OF RAW MATERIALS
- POLYPROPYLENE GRANULES
- COLOUR MASTERBATCHES
- TURNKEY PLANT SUPPLIERS
- SUPPLIERS OF PLANT & MACHINERY
- INJECTION MOULDING MACHINE
- MOULDS
- SCRAP GRINDER
- PLATFORM WEIGHING MACHINE
- ELECTRICAL MEASURING INSTRUMENTS
- COOLING TOWER
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- RAW-MATERIAL SUPPLY:
- MARKETS:
- POWER AND FUEL SUPPLY:
- WATER SUPPLY:
- CLIMATE:
- TRANSPORTATION:
- WASTE DISPOSAL:
- LABOR:
- REGULATORY LAWS:
- TAXES:
- SITE CHARACTERISTICS:
- COMMUNITY FACTORS:
- FLOOD AND FIRE CONTROL:
- ANTICIPATED ENVIRONMENTAL IMPACTS
- CONSTRUCTION PHASE
- OPERATION PHASE
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Plastic moulded chair manufacturing is a production process in which plastic material is formed into chair components or complete chair structures using molds and injection molding equipment.
The process generally involves feeding plastic granules into the machine, heating the material until it becomes suitable for molding, injecting it into a closed mold, cooling the molded product, and ejecting it. Injection molding is particularly suitable for high-volume furniture production because it can provide consistent dimensions, repeatable quality, and a broad range of shapes, colours, and designs.
Injection molding is used for plastic chairs because it is well suited to repeat production of complex shapes with consistent quality.
Once the required mold and production equipment are established, the same design can be reproduced efficiently over a large production run. The process also allows manufacturers to produce furniture with different shapes, sizes, colours, and surface finishes. Although mold development and machine installation can require substantial initial investment, the cost per piece can become comparatively economical when production volumes are high.
Plastic chair production can use thermoplastic granules such as polypropylene, together with colour masterbatches when required.
The report specifically identifies polypropylene granules and colour masterbatches among the raw-material requirements. The selected grade of plastic should be compatible with the chair design, molding equipment, processing conditions, required mechanical performance, appearance, and intended application. Recycled plastic can also be considered where appropriate, provided the material meets the required technical and quality specifications for the finished furniture.
The main stages include preparation, injection, holding or working, curing or cooling, and ejection.
During preparation, the machine and mold are readied for production. The plastic is then injected into the closed mold under controlled processing conditions. The material remains under the required pressure while it takes the shape of the mold and cools sufficiently. After the appropriate cycle time, the mold opens and the molded chair or component is ejected. Finishing and subsequent inspection may then be carried out according to the product requirements.
A plastic furniture plant should be located after evaluating raw-material supply, markets, utilities, transportation, labour, regulations, waste disposal, and site conditions.
The report identifies raw-material availability, market access, power and fuel, water supply, climate, transportation, waste disposal, labour, regulatory laws, taxes, site characteristics, community factors, and flood and fire control as important location considerations. A suitable site should support reliable production while providing practical access to suppliers, employees, customers, utilities, transportation networks, and applicable regulatory infrastructure.
Plastic moulded furniture can offer low maintenance, durability, portability, economical production, and substantial design flexibility.
These characteristics make plastic furniture suitable for a wide range of residential, commercial, outdoor, hospitality, and social applications. Injection molding also enables manufacturers to develop contemporary forms, colours, finishes, and product configurations. The report further highlights recycled plastic and innovative designs as emerging areas of interest, reflecting growing attention to environmental considerations and changing consumer preferences.
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