PLASTIC RECYCLING AND PLASTIC PRODUCTS PLANT (TANKS, BUCKETS, MUGS, JUGS, DUSTBIN, ROAD DIVIDER ETC.)
[CODE NO.3341]
Plastic recycling is the process of recovering scrap or waste plastic and reprocessing the material into useful products. Since the vast majority of plastic is non-biodegradable, recycling is a part of global efforts to reduce plastic in the waste stream, especially the approximately eight million tons of waste plastic that enter the Earth's ocean every year. This helps to reduce the high rates of plastic pollution.
Plastic recycling includes taking any type of plastic, sorting it into different polymers and then chipping it and then melting it down into pellets. After this stage, it can then be used to make items of any sort such as plastic chairs and tables. Soft plastics are also recycled such as polyethylene film and bags. This closed-loop operation has taken place since the 1970s and has made the production of some plastic products amongst the most efficient operations today.
Compared with lucrative recycling of metal and similar to the low value of glass, plastic polymers recycling is often more challenging because of low density and low value. There are also numerous technical hurdles to overcome when recycling plastic.
A macro molecule interacts with its environment along its entire length, so total energy involved in mixing it is largely due to the product side stoichiometry. Heating alone is not enough to dissolve such a large molecule, so plastics must often be of nearly identical composition to mix efficiently.
COST ESTIMATION
Plant Capacity : PLASTIC RECYCLING & PRODUCTS PLANT
land & Building (10000 Sq.Mtr) : Rs. 5.04 Cr
Plant & Machinery : Rs. 2.00 Cr
Working Capital for 2 Months : Rs. 6.18 Cr
Total Capital Investment : Rs. 14.15 Cr
Rate of Return : 37%
Break Even Point : 50%
INTRODUCTION
METHOD OF PLASTIC RECYCLING
THERMAL DEPOLYMERIZATION
WASTE PLASTIC PYROLYSIS TO FUEL OIL
HEAT COMPRESSION
DISTRIBUTED RECYCLING
THREE FORMS OF RECYCLING
THE TRUE GOAL OF RECYCLING
MECHANICAL RECYCLING
USED FOR CONTAINERS, BENCHES, BUILDING MATERIALS,
TEXTILES, SHEETING…
MECHANICAL RECYCLING PROCESS
RE-MELTED TO MAKE PRODUCTS
RESIN MOLDING TECHNIQUES
MUNICIPAL WASTE COLLECTION SCHEDULE IN ONITSHA
WASTE & RECYCLING SERVICE OPERATION STRUCTURE
SERVICES OFFERED
SYNOPSIS
DEFINITION OF SERVICES
AIDE WASTE COLLECTION PROJECTIONS
TRASH COST ANALYSIS
INTEGRATING THE FOLLOWING FACTS:
GLOBAL OVERVIEW OF PLASTIC RECYCLING
EFFECTIVE USE OF PLASTIC WASTE INCREASES STEADILY
HIGHLIGHTS
FLOWCHART OF PLASTIC PRODUCTS, PLASTIC WASTE AND RESOURCE
EFFECTIVE UTILIZATION OF PLASTIC WASTE RISES TO 83%
RECOVERY SYSTEMS SUPPORTING MECHANICAL RECYCLING
EASILY USABLE INDUSTRIAL PLASTIC WASTE
BREAKDOWN OF PLASTIC WASTE
IMPORT MARKET OF PLASTIC AND PLASTIC PRODUCTS IN NIGERIA (2016)
DESCRIPTION OF WASTE GRENERATION IN NIGERIA
WASTE GENERATION
TABLE 2: PERCENTAGE WASTE BULKS COLLECTED IN THE THREE ZONES
IMPLICATION OF NIGERIA’S WASTE MANAGEMENT TO CLIMATE CHANGE
MARKET ANALYSIS SUMMARY
MARKET NEEDS
MARKET TRENDS
MARKET GROWTH
STRATEGY AND IMPLEMENTATION SUMMARY
MARKETING STRATEGY
PRICING STRATEGY
PROMOTION STRATEGY
SALES STRATEGY
MANUFACTURERS/SUPPLIERS/EXPORTERS
MANUFACTURING PROCESS OF POLYETHYLENE TANKS
MANUFACTURING DETAILS OF PLASTIC WATER TANK
INTRODUCTION OF THE PRODUCT
CHOSEN PRODUCT DETAILS
MANUFACTURING PROCESS
THE MAIN ATTRACTIONS OF ROTATIONAL MOLDING ARE:
THE MAIN DISADVANTAGES OF ROTATIONAL MOLDING ARE:
MANUFACTURING PROCESS IN DETAIL
MATERIAL PREPARATION
THE GRINDING PROCESS IS VISUALIZED BELOW.
MIXING WITH CONCENTRATORS.
MOULD CHARGING
HEATING
CHARACTERISTICS OF POWDER FLOW
HEATING THE MOLD
MOULD COOLING
AIR COOLING
PART EJECTION OR DEMOULDING
MATERIALS USED
CHEMICAL DETAILS OF MATERIAL
PHYSICAL PROPERTIES OF LLDPE
MANUFACTURING PROCESS OF PLASTIC BAGS
TROUBLE SHOOTING FOR INJECTION
MOLDING PROCESS
BLACK SPOTS, BROWN STREAKS
BLISTERS (AIR ENTRAPMENT)
BRITTLENESS
BUBBLES
BURN MARKS, DIESELING
CRACKING, CRAZING
DELAMINATION
DISCOLORATION
EXCESSIVE FLASH
FLOW, HALO, BLUSH MARKS
GATE STRINGING, DROOLING
GELS
JETTING
MATERIAL LEAKAGE
OVERSIZED PART
PART STICKING
SHORT SHOT (INCOMPLETE FILLED PARTS)
SINK MARKS
SPLAY MARKS, SILVER STREAKS
SPRUE STICKING
SURFACE FINISH (LOW GLOSS)
SURFACE FINISH (SCARS, WRINKLES)
UNDERSIZED PART
VALVE PIN DOES NOT CLOSE
VOIDS
WARPING, PART DISTORTION
WELD LINES
PRODUCTION PLAN & DETAILS OF PLASTIC TANKS, BUCKET,
JUGS & PLASTIC RECYCLING
PRODUCTION OF TANK
TANK MANUFACTURING PROCESS
RAW MATERIAL
ACCELERATOR OPERATION
SCREW MACHINING
POWDER MACHINING
TEMPORARY STORAGE
DIE FILLING
UNIFORM HEATING
TANK
PRODUCTION OF BUCKETS, JUGS ETC.
RAW MATERIAL
INJECTION MOLDER
REQUIRED PRODUCT
PLASTIC RECYCLING
PROCESS FLOW DIAGRAM
PLASTIC WASTE COLLECTION
PLASTIC WASTE STORAGE
WASHING
CRUSHING
INJECTION MOLDER
REQUIRED PRODUCT
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
LLDPE GRANULES
PRODUCTION SCHEME
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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