Industry Overview
Superplasticizers are important chemical admixtures used in modern concrete technology to improve workability while reducing the amount of mixing water required. Traditional products include sulfonated melamine formaldehyde and sulfonated naphthalene formaldehyde condensates, while polycarboxylate-based products have become widely used for cement and mortar dispersion. Polycarboxylate ether (PCE) superplasticizers provide dispersion through steric stabilization and can offer improved workability retention compared with sulfonate-based products.
Water-reducing admixtures disperse cement particles and reduce their tendency to form conglomerates, allowing concrete to achieve required workability with lower water content. Lower water-cement ratios can contribute to higher strength, lower permeability, reduced shrinkage, and improved durability. Normal water reducers can reduce water requirements by about 10–15%, while superplasticizers can achieve reductions of about 30%. Plasticizers are also used in high-strength and fiber-reinforced concrete and may improve concrete containing pozzolanic ash. According to 2014 data cited in the report, the total global market for plasticizers was 8.4 million metric tons. The report also discusses the chemistry, manufacturing process, market position, raw materials, plant requirements, safety considerations, dosage optimization, and suppliers associated with PCE superplasticizers.
Cost Estimation
| Plant Capacity | 5 Ton/Day |
|---|---|
| Land & Building (0.5 Acre) | Rs. 1.24 Cr |
| Plant & Machinery | Rs. 80 Lac |
| Working Capital for 2 Months | Rs. 3.27 Cr |
| Total Capital Investment | Rs. 5.66 Cr |
| Rate of Return | 29% |
| Break Even Point | 50% |
Content Index
- INTRODUCTION
- CHEMISTRY OF SUPER PLASTICIZER FOR CONCRETE
- SUPERPLASTICIZERS
- GENERATIONS OF SUPERPLASTICIZERS:
- SUPERPLASTICIZERS – HIGH WATER REDUCERS:
- SUPERPLASTICIZERS IN SELF COMPACTING CONCRETE
- MIX DESIGN METHOD IN BRIEF
- RAW MATERIALS
- METHACRYLIC ACID (MAA)
- METHOXY POLYETHYLENE GLYCOL
- ADVANTAGE PCE SUPERPLASTICIZER
- MARKET SURVEY
- GLOBAL MARKET POSITION OF POLYCARBOXYLATE ETHER SUPERPLASTICIZER
- HIGH DEMAND FROM EMERGING ECONOMIES
- USAGE OF SULPHONATED NAPHTHALENE FORMALDEHYDE (SNF) IS EXPECTED TO INCREASE
- ASIA-PACIFIC TO HAVE HIGHEST CAGR FOR THE SUPERPLASTICIZER MARKET
- MAJOR PLAYERS IN SUPERPLASTICIZER MARKET
- OVERVIEW OF CONSTRUCTION CHEMICALS
- CONSTRUCTION CHEMICALS TAKE CONCRETE SHAPE
- CONSTRUCTION CHEMICAL SEGMENTS
- ADMIXTURES
- FLOORING AGENTS
- WATERPROOFING AGENTS
- REPAIR & REHABILITATION
- SUBCATEGORIES
- CURING COMPOUNDS
- MAJOR PLAYERS
- CHALLENGES
- CHARACTERISTICS OF PLASTICIZER FOR CONCRETE
- CHARACTERISTICS OF THE DIFFERENT CHEMICALS
- MECHANISM OF ACTION OF WATER REDUCERS
- MANUFACTURERS/SUPPLIERS OF POLYCARBOXYLATE ETHER SUPERPLASTICIZER
- MANUFACTURING PROCESS OF POLYCARBOXYLATE ETHER SUPER PLASTICIZER (PCE)
- THE SYNTHESIS CONDITION AND STEPS ARE AS FOLLOWS
- PROCESS FLOW DIAGRAM
- COMPOSITION OF HIGH PERFORMANCE POLY CARBOXYLATED BASED SUPERPLASTICIZER
- COMMON PLASTICIZER BY TYPES
- MECHANISMS OF DISPERSION
- ADDITIVES FOR CONCRETE PLASTICIZER
- THIS EFFECT CAN BE USED IN TWO WAYS
- TABLE: TYPES OF ADDITIVES WATER REDUCING/HIGH WATER REDUCING
- TABLE: TYPES OF SUPERPLASTICIZER ADDITIVES (CHEMICAL STRUCTURE)
- THE SUPERPLASTICIZERS CAN BE CLASSIFIED INTO TWO GROUPS
- WATER REDUCING/PLASTICIZING
- ADMIXTURE AND ITS MECHANISM
- FIGURE: THE EFFECT OF A WATER REDUCING ADMIXTURE ON THE DISPERSION OF CEMENT PARTICLES
- FIGURE: FLOCCULATING CEMENT PARTICLES TRAPPING THE MIX WATER
- SUPERPLASTICIZERS
- POLYCARBOXYLATES
- POLYCARBOXYLATE HIGH-EFFICIENCY CONCRETE WATER REDUCER
- PRODUCT DESCRIPTION
- MATERIAL SUFETY DATA SHEET FOR POLY CARBOXYLATE ETHER
- HAZARDS IDENTIFICATION
- LABEL ELEMENTS
- MIXTURES
- FIRST AID MEASURES
- FIREFIGHTING MEASURES
- ACCIDENTAL RELEASE MEASURES
- METHODS AND MATERIAL FOR CONTAINMENT AND CLEANING UP
- HANDLING AND STORAGE
- MATERIAL SAFETY DATA SHEET OF HIGH PERFORMANCE POLY CARBOXYLATED ETHER BASED SUPERPLASTICIZER
- HAZARDS IDENTIFICATION
- FIRST-AID MEASURES
- FIRE-FIGHTING MEASURES
- ACCIDENTAL RELEASE MEASURES/SPILLS AND LEAKS
- HANDLING & STORAGE
- EXPOSURE CONTROLS/PERSONAL PROTECTION
- VENTILATION
- PHYSICAL & CHEMICAL PROPERTIES
- STABILITY & REACTIVITY
- TOXICOLOGICAL INFORMATION
- OPTIMIZING POLYCARBOXYLATE BASED SUPERPLASTICIZER DOSAGE WITH DIFFERENT CEMENT TYPE
- EXPERIMENTAL METHODS
- MATERIALS AND MIXTURES
- TEST METHODS
- RESULTS AND DISCUSSIONS
- EFFECT OF SUPER PLASTICIZER TYPE AND WATER-TO-CEMENT RATIO
- BENEFITS OF CONCRETE PLASTICIZER
- SUPERPLASTICIZERS (HIGH RANGE WATER REDUCER)
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- METHACRYLIC ACID
- METHOXY POLYETHYLENE GLYCOL
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF MIXING TANKS
- SUPPLIERS OF CONDENSER
- SUPPLIERS OF NEUTRALIZATION TANK
- SUPPLIERS OF BOILERS
- SUPPLIERS OF PACKAGING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
- SUPPLIERS OF LABORATORY EQUIPMENTS
- SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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