POLYETHYLENE BOTTLE MANUFACTURING UPTO 2 LTRS.
[CODE NO. 3233]
Well over 80 million tones of poly(ethene), often known as polyethylene and polythene, is manufactured each year making it the world's most important plastic. This accounts for over 60% of the ethene manufactured each year.
Poly(ethene) is produced in three main forms: low density (LDPE) (< 0.930 g cm-3) and linear low density ( LLDPE) (ca 0.915-0.940 g cm-3) and high density (HDPE) (ca0.940-0.965 g cm-3).
The LDPE or LLDPE form is preferred for film packaging and for electrical insulation. HDPE is blow-moulded to make containers for household chemicals such as washing-up liquids and drums for industrial packaging. It is also extruded as piping.
COST ESTIMATION
Plant Capacity : 4800.00 BOTTLES/day
land & Building (1000 sq.mtrs) : Rs. 1.23 Cr
Plant & Machinery : Rs. 75.00 Lacs
Working Capital for 2 Months : Rs. 31.66 Lacs
Total Capital Investment : Rs. 2.36 Cr
Rate of Return : 19%
Break Even Point : 67%
INTRODUCTION
USES AND PROPERTIES OF LDPE BOTTLES
TYPES & ADVANTAGE OF BLOW MOULDING
SPECIFICATION OF PE BOTTLES
B.I.S SPECIFICATIONS
MARKET SURVEY
GLOBAL OVERVIEW OF PLASTIC BOTTLES
GROWTH OF PLASTICS BOTTLING
PLASTIC BOTTLE ECONOMICS
PLASTIC BOTTLES: SODA AND WATER CONSUMPTION
MANUFACTURING PROCESS OF POLYETHYLENE BOTTLES
PROCESS OF BLOW MOULDING
MANUFACTURING PROCESS OF POLYETHYLENE BOTTLES IN DETAILS
MOULD DESIGN AND PROCESS
DETAILS OF BLOW MOULDING PROCESS
BLOW MOULDING PROCESS
DETAILS OF MOULDING PROCESS
STORAGE OF BOTTLES
PROCESS FLOW DIGRAM FOR POLYETHENE BOTTLES
SINGLE SERVE BOTTLES IN HDPE
PROCESSING DETAILS OF SINGLE SERVE BOTTLES
COMPRESSION BLOW FORMING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIER/EXPORTER OF PE BOTTLES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
INJECTION MOULDING MACHINE FOR CAPS
AIR COMPRESSOR
COOLING TOWER
PLASTIC SCRAP GRINDER MACHINE
D.G. SETS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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