Industry Overview
Potato-based snack and processed food products have developed into a diverse global food category encompassing potato chips, crisps, frozen French fries, potato flakes, dehydrated products, and other specialty snacks. The terminology for chips and crisps has evolved across countries, with American-style potato chips becoming widely known as crisps in Great Britain while the term chips is commonly associated with fried potato products in several other markets. The introduction of products such as Chipos in 1967 and Pringles in 1969 demonstrated continued innovation in potato-based snack processing, packaging, texture, and convenience.
Potatoes are widely consumed as fresh food and as processed products. Surplus and cull potatoes can also be utilized for livestock feed and as raw materials for starch, ethyl alcohol, and other industrial products. Processed potato products offer convenience, storage stability, and ease of transportation, supporting their use in food-service, retail, and institutional markets. Growing consumption of potato chips, dehydrated mashed potatoes, frozen French fries, potato flakes, and other processed products has encouraged development of specialized processing technologies, including individual quick freezing (IQF), drying, frying, and modern packaging systems.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 6 MT/Day |
| Land & Building (3000 sq.mt) | Rs. 3.86 Cr |
| Plant & Machinery | Rs. 5.90 Cr |
| Working Capital for 1 Month | Rs. 1.27 Cr |
| Total Capital Investment | Rs. 11.30 Cr |
| Rate of Return | 67% |
| Break Even Point | 19% |
Content Index
- INTRODUCTION
- WHAT IS THE DIFFERENCE BETWEEN CRISPS AND CHIPS?
- PACKAGED FROZEN FOODS
- THERE ARE ACTUALLY TWO MAIN TYPES OF POTATO FLAKES PRODUCED:
- FULL PROCESS FLAKES
- LOW LEACH FLAKES
- B.I.S SPECIFICATIONS
- EFFECTIVENESS AND QUALITY OF FROZEN FOODS
- EFFECTIVENESS
- QUALITY
- DETAILS OF INDIVIDUAL QUICK FREEZING (IQF)
- THE MAJOR MARKET SEGMENTS FOR IQF ARE-
- MARKET SURVEY
- REGIONAL ANALYSIS
- KEY PLAYERS
- SNACK PRODUCTS MARKET IN QATAR
- POTATO SPECIALTY SNACK PRODUCTS TO RETAIN DOMINANCE
- RETAIL PACKAGE SEGMENT DOMINATES QATAR AND GCC SNACK PRODUCTS MARKET
- OVERVIEW OF INDIAN SNACKS MARKET
- MARKET OVERVIEW OF POTATO CHIPS IN INDIA
- OVERVIEW OF POTATOES FLAKES
- OVERVIEW OF GLOBAL FROZEN POTATO PRODUCTS MARKET
- INDIAN POTATO TO GO GLOBAL WITH GAP CERTIFICATIONS
- VIMAL OIL TO ENTER SNACK FOOD MARKET
- PACKAGING REQUIREMENTS FOR FRIED POTATO CHIPS
- PHYSICO-CHEMICAL CHANGES DURING STORAGE
- MANUFACTURING PROCESS OF POTATO CHIPS
- (1) SORTING, CLEANING & WASHING:
- (2) SLICING AND WASHING:
- (3) DRYING OF SLICES:
- TREATING WITH CHEMICALS:
- CHIP FRYING:
- BATCH FRYING METHOD:
- METHOD OF BATCH PROCESSING:
- PACKAGING:
- FLOW DIAGRAM
- STEPS IN FROZEN FRENCH FRIES
- PREWASHING PEELING MACHINE
- SORTING CONVEYER
- FRENCH FRIES CUTTING MACHINE
- IMPURITY REMOVING MACHINE
- RINSING MACHINE
- BLANCHING
- VIBRATING DEWATERING MACHINE
- AIR VIBRATING MACHINE
- FRYING MACHINE
- DEOILING MACHINE
- MANUFACTURING PROCESS OF FROZEN FRENCH FRIES
- GENERAL MAKING PROCEDURE
- KEY POINTS IN BLANCHING PROCESS
- FACTORS IN DRYING PROCESS
- IMPORTANT TIPS IN FRYING PROCESS
- PROCESS FLOW DIAGRAM OF FROZEN FRENCH FRIES
- PROCESSING DETAILS OF FROZEN FRENCH FRIES
- INDIVIDUAL QUICK FREEZING (IQF)
- TECHNOLOGY
- PROCESS FLOW DIAGRAM
- RECIPE OF FROZEN POTATO PATTY
- DIFFERENT METHOD OF MAKING FROZEN POTATO PATTIES
- A METHOD OF PREPARING A POTATO PATTY FOR FREEZING AND STORAGE COMPRISING:
- THE FROZEN POTATO PATTY PREPARED BY THE BELOW METHOD.
- ANOTHER METHOD OF PREPARING A FROZEN POTATO PATTY COMPRISING
- MANUFACTURING PROCESS FRENCH FRIES (MCCAIN PROCESS)
- PROCESS FOR MANUFACTURING FROZEN FRENCH POTATO SEGMENTS FOR OVEN RECONSTITUTION
- MANUFACTURING PROCESS FOR POTATO FLAKES
- WASHING & SORTING
- PEELING
- COOKING
- PULPING AND DRUM DRYING OF PULP TO PRODUCE FLAKES
- CONTINUOUS PROCESS TO MANUFACTURE POTATO FLAKES
- A POTATO FLAKE PRODUCTION LINE
- FIRST PHASE OF PRODUCTION
- CUTTING, PRE-COOKING AND COOLING
- DRYING, SIZING AND PACKING.
- PLANT LAYOUT
- MANUFACTURERS/EXPORTERS/SUPPLIERS
- SUPPLIERS OF PLANT & MACHINERY (IMPORTED)
- PACKAGING MACHINERY SUPPLIERS
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND EQUIPMENTS (INDIAN)
- PACKAGING MATERIALS FOR FOOD
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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