Detailed Project Report (DPR) on Practical Project Execution Know-How Report on HDPE, PVC & CPVC Pipes and Fittings (Present and Future Prospects, Market Size, Statistics, Trends, SWOT analysis and Foecasts upto 2019)

PUBLISHER: ENGINEERS INDIA RESEARCH INSTITUTE (EIRI), An experienced industrial consultants working over 45 years and have published over 275 technology publications

Today, more PVC Pipes are being used than any other pipe product.

Characteristics

PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it's favorable characteristics. Recently, 'Fuseable PVC' has come to market to compete with the fuseable properties of HDPE Pipe.

PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other materials for protection.

PVC also has a high chemical resistance. While it will react with some chemicals, there are a large number of chemicals it will not react with, making it an excellent product for industrial applications.

PVC is not without it's faults. Studies have shown that UV radiation from sunlight not only discolors the pipe, but also reduces it's impact strength.

PVC Sizes

The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as new materials have been developed over the years they tried to keep the outside diameter (OD) the same and adjust the inside diameter (ID) to meet the characteristics of the new material.

Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14" in diameter have no logical explanation...data must be looked up on a chart.14" and larger NPS pipe has an outside diameter equal to the pipe size.

The 'Schedule' system (Schedule 40, 80, etc.) is an NPS system. The dimensions of PVC schedule pipe matches those of steel pipe. The steel pipe sizes were developed long before PVC was invented...thus the PVC pipe was sized to match the steel pipe.

There are a couple of non-NPS systems that should be noted. Ductile Iron Pipe Size (DIPS) is a system used for ductile iron pipe...it is derived from the original size of cast iron pipe, which has all but completely been replaced by ductile iron pipe. C900 PVC pipe uses the DIPS system. Ductile Iron Pipe and C900 PVC Pipe are major components of municipal water distribution systems...so having uniform size enables the use of fittings, valves and tapping saddles on both types of pipe.

PVC Pipe Uses

Because PVC is mostly a 'rigid' pipe product, PVC pipe is an excellent pipe choice for just about any application that does not require a 'flexible' solution. The most common uses for PVC are:

• Water Distribution
• Underground Fire Main Distribution
• Gravity Sanitary Sewer Collection
• Forcemain Sewerage Transmission
• Irrigation Mains
• Reclaimed Water Distribution
• Electrical & Communications Conduit
• Numerous Industrial Applications

    PVC Pipe fittings are integral and essential part of PVC piping systems. These are required where ever PVC pipes are used.

    The efficiency of various PVC piping systems depend largely upon the quality of the fittings used in pipe assembly. The most commonly used PVC pipe fittings are Sockets, Tees elbows, Bends, Joints etc..

    PVC pipes are fast replacing the conventional metallic pipes in many applications such as electrical conduits, irrigation, sanitary fittings, portable water etc. They are also used in tube wells and due to their chemical resistance properties they find applications in chemical plants too.

         Over 70% of India's rural population does not have access to safe drinking water. Villagers have to trek for miles to get water.  It is estimated that at least 24 million people  are living at risk in about 34,000 cholera, endemic villages, and small towns. The magnitude of the problem is so enormous that it is essential to have a high performance     and  low  cost  scheme to convey extensively  the  water now available to as many villages as possible. Such as system is now possible with PVC pipe lines. PVC can replace     conventional materials like steel, cast iron and asbestos cement and in advanced countries it has already done so.

HDPE Pipes and fittings have a high degree of Corrosion resistance are  height  in  weight, yet tough and durable  have  excellent, hydraulic properties,  excellent thermal    properties, weather ability HDPE Pipes & Fittings are used in various field viz agricultural and industry.

Why to Buy this Report:

• This detailed research report helps you get a detailed picture of the HDPE, PVC & CPVC PIPES AND FITTINGS industry by providing overview of the industry along with the market structure, classification and technology details with complete latest cost economics and profitability analysis.     
• The report provides market analysis covering major growth driving factors for the industry and latest market trends in the industry
• This report helps to understand the present status of the allow wheels industry by elucidating a comprehensive market with future demand and supply analysis and scrutiny of the demand supply situation with technology details to start and setup the industry.
• The report provides forecasts of key parameters which helps to anticipate the industry performance

Our Approach:

• Our research reports broadly cover Indian markets, present analysis, outlook and forecast for a period of five years.
• The market forecasts are developed on the basis of secondary research and are cross-validated through interactions with the industry players
• We use reliable sources of information and databases. And information from such sources  is processed by us and included in the report
• EIRI have experienced technologists with its team to provide you the all genuine data.

PRACTICAL PROJECT EXECUTION KNOW-HOW REPORT ON

HDPE, PVC & CPVC PIPES AND FITTINGS

[EIRI/EDPR/1438] J.C. 219

Detailed Contents

• Introduction  
• Characteristics        
• Pvc Sizes     
• Pvc Pipe Uses         
• Properties Of Pvc Pipes & Fittings           
• Advantages & Limitations 
• Handling & Storage:-         
• Bureau Of Indian Standards Specifications Plastic Pipes & Fittings
• Pressure Pipes For Water Supply & Irrigation (Table Of Dimensions Of Pipes To Is : 4985-1968)         
• Plumbing Pipes      
• B.I.S. Specification 
• Characteristics Of Hdpe  Pipes    
• 1.   Corrosion Resistance :-           
• 2.   Light Weight :-   
• 3.   Tough And Durable :-  
• 4.   Excellent Hydraulic Properties :-       
• 5.   Thermal Properties :-    
• 6.   Weatherability :-
• Handling And Storage :     
• Applications Of Pvc Pipes & Fittings       
• 1.   For Transportation Of Water:  
• 2.   Tube Wells :-     
• 3.   Chemical Processing Plants:-
• For Transportation Of Pulverized Materials.      
• Uses Of Pvc Pipes  
• Uses And Application Of Hdpe Pipes & Fittings           

Following  Are  The Bulk Consumers Of  Hdpe/Ldpe  Pipes  And   Fittings In India.       

• Specification Of Selected Pvc And Cpvc Pipe Fittings
• Coupling S X S       
• Coupling Ft X Ft      
• Reducing Coupling S X S
• Combination Table Of Coupling  
• 90o  Elbow S X S    
• 90o  Elbow Ft X Ft  
• 90o  Elbow S X Ft   
• 45o  Elbow S X S    
• 45o  Elbow Ft X Ft  
• 45o  Elbow S X Ft   
• Tee S X S X S          
• Tee Ft X Ft X Ft       
• Tee Ft X Ft X Ft       
• Reducing Tee S X S X S   
• Combination Table Of Tee
• Reducing Tee S X S X Ft  
• Plug (Cup And Plug, Mpt Plug)   
• Nipple           
• Union (O-Ring Seat)  S X S          
• Union (O-Ring Seat) Ft X Ft         
• One Piece Flange [Flange (Ansi) – Socket (Astm)]      
• Flange (Jis) – Socket (Astm)         
• Properties And Characteristics Of Cpvc 
• Chlorinated Polyvinyl Chloride    
• Production Process
• Physical Properties
• Comparison To Polyvinyl Chloride (Pvc)           
• Heat Resistance     
• Mechanical Properties       
• Fire Properties         
• Comparison Of Resin Indexes     
• Market Survey         
• Production Of Pvc Pipes From 2007 To 2012   

1. Present Consumption Pattern Of P.V.C. Rigid Pipes  
2. Pvc Pipes Offers The Following Advantages:-  
3. Table-1 Flow Characteristics        
4. Applications 
5. Demand Of Hdpe Pipes From 2014 To 2019     
6. Present Manufactures /Exporters/Suppliers Of Pvc Pipes      
7. Hdpe Pipes  
8. Cpvc Pipes   
9. Advantages Of Pvc And Cpvc Pipe         
10. Chemical Resistance         
11. Strength        
12. Internal Corrosion Resistance     
13. External Corrosion Resistance    
14. Freedom From Toxicity, Odors, Tastes    
15. Corrosion Free        
16. Low Friction Loss    
17. Low Thermal Conductivity
18. Easy Installation And Low Installation Cost      
19. Maintenance Free  
20. Standard Approved
21. Properties Of Pvc & Cpvc Pipes And Fittings    
22. Pipe Dimensions Eight And Operating Pressure Of Pvc And Cpvc Pipe    
23. Raw Material Section         
24. Pvc Resin:    
25. Formulation For Pvc Rigid Pipes 
26. Formulation -I          
27. Process Of Manufacture Pvc Pipe          
28. Plumbing Pipes      
29. Uses & Applicability Of Pvc Compounds           
30. Building And Construction:-         
31. Packaging:-  
32. Miscellaneous:-       
33. Process Of Manufacture Of Rigid Pipes
34. Twin Screw Extruders        
35. Introduction And Improvements Of Barrel Venting.      

• Extrusion Dies         
• Extrusion Lines:-     
• A)   Extrusion Section :      
• B)   Melt Forming Section :
• C)   Conversion Into The Final Product :
• Pvc Pipe Fittings:-   
• Plasticizer Of Pvc    
• Fillers Of Pvc           
• Stabilizers    
• Process Flow Sheet For The Manufacture Of Pvc Pipes        
• Process Flow Sheet For The Manufacture Of Pvc Fittings     
• Manufacturing Process Of Hdpe Pipes  
• Compounding Of H.D.P.E. Resins :-      
• Mixing :         
• Pigment Dispersants :-      
• Master Batch Blending :-   
• Process Of Manufacture Of Hdpe Pipes
• Polyethylene Pipes L.D & H.D.    
• Process Flow Sheet For The Manufacture Of Hdpe Pipes & Fittings           
• Manufacturing Process Of Cpvc Pipes  
• Process Flow Diagram For Cpvc Pipes  
• Pipe Fittings 
• Injection Moulding :-           
• Process Flow Sheet For The Manufacture Of Hdpe, Pvc, Cpvc Pipe Fitting           
• Laying And Jointing Procedure Of Pvc Pipes   
• Laying And Jointing Procedures 
• Trench Preparation:           
• Laying And Jointing:          
• Pre-Fabricated Connections:       
• Standard Threaded Connections:           
• Pressure Testing:    
• Complete Plant And Machinery Suppliers         
• Injection Moulding Machine         
• Moulds And Dies    
• Suppliers Of Raw Materials          
• Pvc Compounded Granules         
• Chlorinated Polyvinyl Compounded       
• Hdpe Granules        
• Details Of Plant & Machinery       
• Technical Detail Of Sset- 65 Mm. Plant For Hdpe & 3 Layer  Pp-R Pipe.     
• Technical Detail Of Model No.Sset 52-25v For (Cpvc & Pvc Dry Blend Material) Pipe Plant.      
• Plant Layout

Along with financial details as under:

• Summary of Capital Cost of Project
• Land & Side Development Exp.
• Buildings
• Plant & Machineries
• Misc. Fixed Assets
• Technical Know how Fees & Exp.
• Preliminary Expenses
• Pre-operative Expenses
• Provision for Contingencies

below mentioned financial statements (Annexure) will be  for 5 to 10 Years

•   Annexure  ::         Cost of Project and Means of Finance
•   Annexure  ::         Output, Profitability and Cash Flow Chart
•   Annexure  ::         Assessment of Working Capital requirements
•   Annexure  ::         Sources of Finance
•   Annexure  ::         Balance Sheets
•   Annexure  ::         Break-Even Analysis and profitability analysis.
•   Annexure  ::         Quantitative Details-Output/Sales/Stocks
•   Annexure  ::         Sales Realisation       
•   Annexure  ::         Raw Material Cost      
•   Annexure  ::         Other Raw Material Cost            
•   Annexure  ::         Packing Material Cost        
•   Annexure  ::         Consumables, Store etc.,                    
•   Annexure  ::         Employees Expenses           
•   Annexure  ::         Fuel Expenses                
•   Annexure  ::         Power/Electricity Expenses   
•   Annexure  ::         Repairs & Maintenance Exp.   
•   Annexure  ::         Other Mfg. Expenses          
•   Annexure  ::         Administration Expenses      
•   Annexure  ::         Selling Expenses             
•   Annexure  ::         Depreciation Charges - Profitability
•   Annexure  ::         Depreciation Charges
•   Annexure  ::         Interest and Repayment - Term Loans
•   Annexure  ::         Tax on Profit
•   Annexure  ::         Assumptions for Profitability workings
•   Annexure  ::         Assessment of Working Capital

Total No. of Pages : 134

Price in India Rs. 44944/- or US $ 875/-

ISBN: 9789380772479