PRECIPITATED SILICA (CAP: PRODUCTION TRAINS: 10 MT/DAY, RATED PRODUCTION CAPACITY (EACH): 100 MT/DAY, RATED PLANT PRODUCTION CAPACITY: 1000 MT/DAY)
[EIRI/EDPR/4481] J.C.: 2696XL
INTRODUCTION
Precipitated silica, a form of synthetic amorphous silicon dioxide, is derived from quartz sand, a crystalline form of silicon dioxide. The physical properties of precipitated silica can be manipulated during the manufacturing process to deliver products with a wide range of performance-enhancing features engineered for many different end-use applications.
Silicon dioxide (or silica) is present in over 90% of the minerals that make up the earth’s crust.
Naturally occurring forms of silica and silicate are still used today as functional fillers, with the silicon atoms determining much of the overall character of these minerals. Silica forms tetrahedral arrangements. The tendency of these units to form a three-dimensional framework is fundamental to silica crystal chemistry, which in turn directs the arrangement of the minerals’ structure into the lattice shapes that determine their particle shape and other characteristics.
COST ESTIMATION
Plant Capacity Production Trains: 10 MT/Day
Rated Production Capacity (Each): 100 MT/Day
Rated Plant Production Capacity: 1000 MT/Day
Land & Building (4,42,100 sq.mt.) Rs. 994.72 Cr
Plant & Machinery Rs. 1065.20 Cr
Working Capital for 1 Months Rs. 118.07 Cr
Total Capital Investment Rs. 2217.84 Cr
Rate of Return 49%
Break Even Point 43%
CONTENTS
INTRODUCTION
USES/APPLICATIONS
MARKET OVERVIEW
PROPERTIES/SPECIFICATIONS
BIS SPECIFICATION
CHEMICAL REACTION/FORMULATION
RAW MATERIALS
SUPPLIERS OF RAW MATERIALS
MANUFACTURING PROCESS STEPS/PROCESS FLOW
ENGINEERING DESIGN CONSIDERATIONS
PROCESS CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
HAZARDS
SAFETY & HANDLING
PLANT/MACHINERY (BROADLY)
CONSULTANT/CONTRACTOR/EQUIPMENT SUPPLIERS (INDIA)
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
SAFETY & OCCUPATIONAL MEASURE
POTENTIAL RISKS
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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