Industry Overview
Pressure die casting is a widely used manufacturing process for producing large quantities of small and complex metal components, particularly using aluminium alloys. The process consumes a significant share of aluminium alloys among casting methods and is valued for its ability to achieve rapid production of precision-engineered parts with intricate designs.
Aluminium pressure die casting is suitable for various industrial applications where consistent quality, dimensional accuracy, and cost-effective production are required. Components manufactured through this process are extensively used in electrical, electronic, mechanical instruments, appliances, and other domestic and industrial applications. For critical sectors such as aerospace, defence, and automotive industries, factors including mechanical strength, durability, optimized design, and efficient casting techniques are essential for achieving reliable performance.
The process offers advantages in high-volume manufacturing by enabling faster production cycles and improved component uniformity. Aluminium die-cast components can be produced in different sizes and designs, with individual parts weighing up to approximately 5 kilograms. Proper selection of design parameters, equipment, and process conditions helps manufacturers achieve high-quality products while maintaining economical production.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 11.4 MT/Day |
| Land & Building (6000 sq.mt.) | Rs. 3.79 Cr |
| Plant & Machinery | Rs. 3.92 Cr |
| Working Capital for 1 Months | Rs. 6.76 Cr |
| Total Capital Investment | Rs. 14.82 Cr |
| Rate of Return | 40% |
| Break Even Point | 43% |
Content Index
- INTRODUCTION
- TYPES OF PRESSURE DIE CASTING
- USES/APPLICATIONS
- BIS SPECIFICATION
- PRESSURE DIE CASTING PROCESS
- PROCESS CYCLE
- PRESSURE DIE CASTING MACHINE AND EQUIPMENTS
- SUPPLIERS OF ALUMINIUM PRESSURE DI-CASTING
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- MARKET OVERVIEW
- ENGINEERING DESIGN CONSIDERATIONS
- ETP FACILITY
- SEWAGE AND WASTE WATER EFFLUENT
- WASTE GENERATION & MANAGEMENT/GREEN BELT
- UTILITIES PER MONTH (ESTIMATED)
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- HEALTH SAFETY AND ENVIRONMENT
- ANTICIPATED ENVIRONMENTAL IMPACTS
- MITIGATION MEASURES (PROPOSED)
- HSE REQUIREMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- PRELIMINARY LAYOUT
- CONCLUSIONS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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