PRODUCTION OF L-LYSINE MONOHYDROCHLORIDE
[EIRI/EDPR/4593] J.C. 2810XL
L-Lysine-HCl is an important chemical compound, coming under the category of Amino Acids. It is available in white powder or pale brownish powder and also available in crystalline structure.
It is mainly used in preparation of pharmaceutical products. It’s use is also extended for food enrichment, Animal feed enrichment, preparation of tissue culture media etc. It is highly demanded all over India.
L-Lysine monohydrochloride is a key amino acid in calcium absorption.
Now a day, its demand is growing day by day, but production is limited. So the demand supply gap is met through import from foreign countries.
L- LysinHCl is the necessary amino acid for the animal but which cannot be synthesized by them. Therefore, it is called the most restrained amino acid L-lysine monohydrochloride is a kind of feed additives which is made from corn starch and other raw materials. The producing of L-lysine monohydrochloride depends on bioengineering principle through the processing of liquid deep-level fermentation and refining.
This product contains a wealth of nutritional amino acid, protein, vitamins, betaine and protein meal. It also contains a large number of inorganic salts which can make the animals to largely assimilate and metabolize protein in the feed, and can intensify and increase the nutrition in the feed, as well as promote digestion and assimilation. At the same time, it has the features of promoting animal’s growth rate, and strengthening abilities of anti-illness. It is the ideal product among the current feed additives, and has been wildly used in different kinds of mixed feed.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (24,000 sq.mt.) Rs. 8.68 Cr
Plant & Machinery Rs. 23.73 Cr
Working Capital for 2 Months Rs. 37.49 Cr
Total Capital Investment Rs. 70.63 Cr
Rate of Return 25%
Break Even Point 100%
CONTENTS
INTRODUCTION
PRODUCT DESCRIPTION
PROPERTIES
L-LYSINE MONOHYDROCHLORIDE:-
USES AND APPLICATION
USES OF L-LYSINE:
IN FOOD PRODUCTION
IN BEVERAGE
IN PHARMACEUTICAL
IN HEALTH AND PERSONAL CARE
IN AGRICULTURE/ANIMAL FEED/POULTRY
IN OTHER INDUSTRIES
TABLE. BIOLOGICAL EVALUATION OF AMINO ACID FORTIFICATION OF CEREALS
INCREASE OF PROTEIN EFFICIENCY RATIO (PER) BY SUPPLEMENTATION WITH AMINO ACIDS
BENEFITS OF LYSINE
MARKET POSITION
LIVESTOCK INSIGHTS:
LYSINE HYDROCHLORIDE MARKET: OVERVIEW
LYSINE HYDROCHLORIDE MARKET: DRIVERS & RESTRAINTS
LYSINE HYDROCHLORIDE MARKET: KEY SEGMENTS
LYSINE HYDROCHLORIDE MARKET: REGIONAL OUTLOOK
LYSINE HYDROCHLORIDE MARKET: KEY PLAYERS
PRESENT SUPPLIER/ MANUFACTURERS/COMPETITORS OF AMINO ACIDS
KEY GLOBAL PLAYERS
RAW MATERIALS
MAJOR MARKET PLAYERS IN DIFFERENT GEOGRAPHICAL LOCATIONS
NORTH AMERICA
EUROPE
ASIA-PACIFIC
PRODUCTION PROCESS
FIGURE: THE DIAGRAM SHOWS THE PRODUCTION OF L-LYSINE HCI VIA A CONVENTIONAL FERMENTATION PROCESS
FIGURE: THERE HAS BEEN SIGNIFICANT GROWTH RECENTLY IN THE GLOBAL PRODUCTION OF L-LYSINE
(A) INDIRECT FERMENTATION:
(B) DIRECT FERMENTATION:
FIG. CONTROL OF L-LYSINE PRODUCTION FROM CORYNEBACTERIUM GLUTAMICUM
FERMENTATION PROCESS OF L-LYSINE
THIS PROCESS CONSISTS OF FOUR STAGES. THEY ARE:
(I) PREPARATION OF INOCULUM:
THE MEDIUM FOR FIRST SEED CULTURE CONTAINS:
THE MEDIUM FOR SECOND SEED CULTURE CONTAINS:
(I) PREPARATION OF MEDIUM:
(II) FERMENTATION PROCESS:
(III) HARVEST AND RECOVERY:
FERMENTATION PROCESS OF L-LYSINE CAN BE DESCRIBED UNDER FOUR HEADINGS.
(I) INOCULUM PRODUCTION:
(II) PREPARATION OF MEDIUM:
(III) FERMENTATION PROCESS:
(IV) HARVEST AND RECOVERY:
THE PROCESS
FERMENTATION
PRODUCT RECOVERY
PRODUCT CONCENTRATION, DRYING AND PACKAGING
DETAILED PRODUCTION PROCESS
PROCESSING STEPS:-
CHEMICAL REACTION :-
RAW MATERIALS REQUIRE/DAY
PROCESS FLOWSHEET
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF OTHER PLANT AND MACHINERY
STORAGE TANK
AUTOMATIC FILLING & SEALING MACHINES
WEIGHING MACHINES
PACKAGING MACHINE
D.G. SET
LABORATORY TESTING EQUIPMENTS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
WATER
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
STEAM
POWER
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
ANAEROBIC TREATMENT HAS THE ADVANTAGES OF
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
PACKAGING TYPES
DOCUMENTS REQUIRED FOR LICENSES
LIST OF DOCUMENTS:
MACHINERY PHOTOGRTAPH
FINAL PRODUCTS PHOTOGRAPHS
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
ORGANIZATION CHART
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
