Industry Overview
PVC (unplasticized polyvinyl chloride) pipes and fittings are widely used in water distribution, irrigation, sewerage, drainage, underground wiring protection, and plumbing systems. Their resistance to chemical and electrochemical corrosion, smooth internal surfaces, lightweight construction, and ease of installation make them suitable for a broad range of industrial and infrastructure applications. Unlike metallic pipes, PVC pipes do not rust and generally resist deposits that can restrict fluid flow.
PVC is a synthetic thermoplastic resin derived from vinyl chloride. Its development dates back to the early twentieth century, with practical applications expanding as processing technologies improved. The introduction of extrusion technology enabled the manufacture of durable, hollow PVC pipes for water distribution and irrigation. PVC pipes are available in different nominal sizes and pressure ratings, with Schedule 40 and Schedule 80 systems using compatible socket or threaded fittings, as applicable.
CPVC (chlorinated polyvinyl chloride) is produced by chlorinating PVC resin and is used in hot- and cold-water distribution systems. Both PVC and CPVC pipes and fittings serve residential, commercial, agricultural, and industrial markets. Their performance depends on the material formulation, operating temperature, pressure, chemical compatibility, applicable standards, and installation practices. Proper handling, storage, and selection of certified products are essential for reliable service, particularly in potable-water applications.
The PVC and CPVC pipes and fittings industry offers opportunities for manufacturing using extrusion and injection-moulding technologies. Manufacturing operations involve raw materials such as PVC resin, stabilizers, fillers, lubricants, and pigments, together with suitable processing equipment and moulds. Product quality, compliance with relevant standards, efficient production, and appropriate application selection are important considerations for establishing and operating a manufacturing unit.
Cost Estimation
| Particulars | Estimated Cost / Details |
|---|---|
| Plant Capacity | 13 MT/Day |
| Land & Building (8000 sq.mt) | Rs. 3.20 Cr |
| Plant & Machinery | Rs. 3.48 Cr |
| Working Capital for 3 Months | Rs. 12.94 Cr |
| Total Capital Investment | Rs. 20 Cr |
| Rate of Return | 26% |
| Break Even Point | 52% |
Content Index
- INTRODUCTION
- PROPERTIES OF PVC PIPES & FITTINGS
- CHLORINATED POLYVINYL CHLORIDE (CPVC)
- ADVANTAGES & LIMITATIONS
- HANDLING & STORAGE:-
- WIDE RANGE OF APPLICATIONS OF CPVC PIPE
- IMPORTANT CPVC RELATED STANDARDS
- STANDARD
- TOPIC
- ANSI/NSF STANDARD
- CPVC PIPES-POTABLE WATER SUPPLY THIS IS A CRITICAL CERTIFICATION WITHOUT WHICH CPVC PIPES CANNOT BE USED FOR CARRYING POTABLE WATER
- ASTM D2840
- CPVC HOT COLD WATER DISTRIBUTION SYSTEMS
- ASTM F439
- CPVC SCHEDULE 80 CPVC FITTINGS
- ASTM F441
- CPVC SCHEDULE 40 & 80 PIPES
- DIN-8079
- CPVC PIPES DIMENSION
- DIN-8080
- CPVC PIPES GENERAL QUALITY REQUIREMENTS AND TESTING
- BS 7291/4
- CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
- NFT 54-014-1/2
- CPVC PIPES AND FITTINGS FOR HOT AND COLD WATER DISTRIBUTION
- EN-ISO 15877:2003
- PLASTICS PIPING SYSTEMS FOR HOT AND COLD WATER INSTALLATIONS – CHLORINATED POLY VINYL CHLORIDE (PVC - C)
- BUREAU OF INDIAN STANDARDS SPECIFICATIONS
- PLASTIC PIPES & FITTINGS
- PRESSURE PIPES FOR WATER SUPPLY & IRRIGATION
- TABLE OF DIMENSIONS OF PIPES TO IS : 4985-1968
- PLUMBING PIPES
- APPLICATIONS OF PVC PIPES & FITTINGS
- ADVANTAGES OF USING PVC PIPES
- 1. IT IS ECONOMICAL:
- 2. IT RESISTS CORROSION:
- 3. NON-ENRUSTATION:
- 4. LIGHT WEIGHT:
- 5. EASE OF INSTALLATION:
- MARKET SURVEY
- IMPACT OF GST, DEMONETISATION, RERA ON PIPES AND FITTINGS INDUSTRY
- OPPORTUNITIES FOR THE PIPES AND FITTINGS SEGMENT FROM BUDGET 2018
- IMPORTED OR INDIGENOUS PIPES
- NEW VENTURE IN PIPES AND FITTING SEGMENT
- PRODUCTION OF PVC AND CPVC PIPES FROM 2007 TO 2017
- APPLICATION BREAK UP OF PVC IN INDIA
- GLOBAL APPLICATION OF PVC
- PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES
- PVC PIPES OFFERS THE FOLLOWING ADVANTAGES:-
- TREND IN INCREASE IN DEMAND
- TREND GROWTH RATE IN INCREASE OF DEMAND = 15%
- ENHANCED RECYCLING PROPERTIES FOR PVC PIPES
- OVERVIEW OF PVC
- GLOBAL SCENARIO
- GLOBAL PVC CAPACITY BREAK-UP (%)
- PER CAPITA CONSUMPTION OF SUSPENSION PVC
- GLOBAL PVC DEMAND BREAK-UP
- INDIAN SCENARIO
- FIGURE: PVC PRODUCTION AND IMPORTS IN INDIA
- FIGURE: PVC DEMAND IN INDIA - HISTORY
- FIGURE: APPLICATION BREAK-UP OF PVC – INDIA
- FIGURE: APPLICATION BREAK-UP OF PVC – GLOBAL
- FIGURE: PVC CONSUMPTION IN INDIA (2001-2015)
- FIGURE: DOMESTIC MANUFACTURERS AND CAPACITIES (KT)
- MANUFACTURERS/EXPORTERS
- PVC PIPE MANUFACTURERS/EXPORTERS RAW MATERIAL SECTION
- PVC RESIN:
- DIMENSION OF PVC PIPE
- PVC PIPE & FITTINGS DIMENSIONS (SCH 40 / SCH 80)
- FORMULATION FOR PVC RIGID PIPES
- PVC FLEXIBLE PIPES
- PROCESS OF MANUFACTURE
- PLUMBING PIPES
- USES & APPLICABILITY OF PVC COMPOUNDS
- BUILDING AND CONSTRUCTION:
- PACKAGING:
- MISCELLANEOUS:-
- MANUFACTURING PROCESS OF PVC PIPES
- PROCESS OF MANUFACTURE OF RIGID PIPES
- TWIN SCREW EXTRUDERS
- EXTRUSION DIES
- EXTRUSION LINES:-
- PVC PIPE FITTINGS:-
- PLASTICIZER OF PVC
- FILLERS OF PVC
- STABILIZERS
- PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC PIPES
- PROCESS FLOW SHEET FOR THE MANUFACTURE OF PVC FITTINGS
- MANUFACTURING PROCESS OF PVC & CPVC PIPE FITTING
- DETAILS OF PLASTIC EXTRUSION PROCESS
- EXTRUDER HEATER
- BLOCK DIAGRAM OF THE PLASTIC EXTRUSION PLANT
- TEMPERATURE SECTION OF PVC PLANT
- HEATER SPECIFICATION OF PLASTIC EXTRUSION SYSTEM
- PLASTIC EXTRUSION SCREW
- DETAILS OF INJECTION MOLDING FOR PIPE FITTINGS
- PROCESS CYCLE
- EQUIPMENT
- INJECTION UNIT
- INJECTION MOLDING MACHINE - INJECTION UNIT
- CLAMPING UNIT
- INJECTION MOLDING MACHINE - CLAMPING UNIT
- MACHINE SPECIFICATIONS
- INJECTION MOLDING MACHINE
- TOOLING
- MOLD OVERVIEW
- MOLD BASE
- MOLD BASE
- MOLD CHANNELS
- MOLD DESIGN
- MOLD - CLOSED
- MOLD - EXPLODED VIEW
- THE NEW GENERATION OF PVC-O PIPES
- MOLECULAR ORIENTATION, A REVOLUTION IN PVC TECHNOLOGY
- A PLASTIC WITH UNBEATABLE PROPERTIES
- CUTTING-EDGE TECHNOLOGY FOR WATER
- MAXIMUM RELIABILITY AND SECURITY
- HIGH SHORT AND LONG TERM HYDROSTATIC RESISTANCE
- EXCELLENT RESPONSE TO WATER HAMMER
- INCREASE HYDRAULIC CAPACITY
- MAXIMUM FLEXIBILITY
- COMPLETE CORROSION RESISTANCE
- TOTAL WATER QUALITY
- COMPLETELY WATER TIGHT
- LOWER COST AND EASIER INSTALLATION
- THE MOST ECO-FRIENDLY PIPES ON THE MARKET
- ENERGY EFFICIENT
- OPTIMAL USE OF WATER RESOURCES
- 100% RECYCLABLE
- THE BEST MECHANICAL PROPERTIES
- TENSILE RESISTANCE
- LONG TERM HYDROSTATIC RESISTANCE
- PIPING AND MATERIAL MECHANICAL PROPERTIES
- OTHER MATERIAL CHARACTERISTICS
- UNBEATABLE HYDRAULIC PROPERTIES
- HYDRAULIC CAPACITY
- WATER HAMMER
- A RANGE FOR ALL KINDS OF APPLICATIONS
- DIMENTIONS
- PACKAGING
- JOINTS AND WATER TIGHT SEALS
- FITTINGS
- TAPPING SADDLES
- FLANGE WITH ANTI-TRACTION SYSTEM
- FITTINGS WITH PLUGS EURO TYPE
- APPLICATIONS
- OTHER APPLICATIONS
- PLANT LAYOUT
- SUPPLIERS OF PLANT AND MACHINERY
- MOULDS FOR PIPE FITTINGS
- HIGH SPEED MIXER
- EXTRUDER
- PLASTIC SCRAP GRINDER MACHINE
- PLASTIC INJECTION MOULDING MACHINE
- GENERATOR SET
- SUPPLIERS OF RAW MATERIALS
- PVC RESIN
- CALCIUM STEARATE
- LEAD STEARATE
- PRECIPITATED CALCIUM CARBONATE
- PIGMENT DYE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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