Industry Overview
The pipe fitting industry encompasses the manufacture of plastic pipes, fittings, and related products used in drainage, water supply, soil and waste discharge, ventilation, and other piping applications. The project focuses on SWR (Soil, Waste and Rainwater) PVC pipes, CPVC pipes, and fittings, covering their raw materials, formulations, manufacturing processes, specifications, applications, and advantages.
Plastics are synthetic or semi-synthetic polymeric materials derived from raw materials such as crude oil, natural gas, salt, cellulose, and coal. Their ability to be moulded, extruded, and fabricated into different shapes makes them suitable for a wide range of industrial applications. Important plastics used in manufacturing include PVC (polyvinyl chloride), CPVC (chlorinated polyvinyl chloride), HDPE (high-density polyethylene), PP (polypropylene), LDPE (low-density polyethylene), PET (polyethylene terephthalate), and acrylic.
The report examines SWR drainage systems, pipe and fitting dimensions, CPVC product features, rubber ring and “O” ring joints, testing and inspection requirements, Bureau of Indian Standards specifications, and the advantages and limitations of PVC pipes. It also covers the Indian PVC market, historical production trends from 2007 to 2016, demand trends, manufacturers and suppliers, raw materials, plasticizers, fillers, and stabilizers.
Manufacturing technologies discussed include extrusion, injection moulding, blow moulding, and roto moulding. The report further addresses plant layout, process flow charts, plant and machinery requirements, moulds, raw material suppliers, and the manufacture of PVC fittings and CPVC pipes. Its financial assessment includes capital investment, working capital, production costs, profitability, and other project economics.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | SWR PVC PIPE, cPVC PIPES & FITTING |
| Land & Building (2000 Sq.Mtr) | Rs. 2.49 Cr |
| Plant & Machinery | Rs. 3.90 Cr |
| Working Capital for 2 Months | Rs. 2.57 Cr |
| Total Capital Investment | Rs. 9.06 Cr |
| Rate of Return | 21% |
| Break Even Point | 57% |
Content Index
- INTRODUCTION
- SWR DRAINAGE SYSTEM & BENEFITS
- DIMENSION OF SWR PIPES & FITTINGS
- FEATURES AND BENEFITS OF CPVC PIPES & FITTINGS
- SPECIFICATION FOR SOIL, WASTE, VENT AND RAIN WATER PIPING
- RUBBER RING JOINTS OR “O” RING SHRINK JOINTS (SHAFT PIPING):
- TESTING & INSPECTION OF UNPLASTICIZED POLYVINYL CHLORIDE (UPVC) FOR SOIL AND WASTE DISCHARGE SYSTEM
- CHLOINATED PVC
- ADVANTAGES & LIMITATIONS
- BUREAU OF INDIAN STANDARDS SPECIFICATIONS
- ADVANTAGES OF USING PVC PIPES
- MARKET SURVEY
- PRODUCTION OF PVC AND CPVC PIPES
- FROM 2007 TO 2016
- TREND IN INCREASE IN DEMAND
- OVERVIEW OF PVC IN INDIA
- PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS
- RAW MATERIAL SECTION
- FORMULATION FOR PVC RIGID PIPES
- FORMULATION OF CPVC PIPE
- FORMULATION OF PVC COMPOUND FOR SWR PVC PIPE
- MANUFACTURING PROCESS OF SWR PVC PIPE
- PROCESS IN DETAILS
- PROCESS FLOW CHART
- PLANT LAYOUT
- PLASTICIZER OF PVC
- FILLERS OF PVC
- STABILIZERS
- MANUFACTURE OF CPVC PIPES & FITTING
- PROCESS FLOW SHEET FOR THE MANUFACTURE
- OF PVC FITTINGS
- INJECTION MOULDING PROCESS
- THE NEW GENERATION OF PVC-O PIPES
- THE MOST ECO-FRIENDLY PIPES ON THE MARKET
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF RAW MATERIALS
- DETAILS OF PLANT & MACHINERY
- DETAILS & PRICE OF SWR MOULDS
Appendix
APPENDIX – A:
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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