Industry Overview
Roller shutters, roller doors and sectional overhead doors are door or window systems composed of multiple horizontal slats, bars or web elements hinged together. The shutter is raised to open the passage and lowered to close it. A roller shutter door generally consists of horizontal laths forming the curtain, side guide channels, bottom rail, barrel assembly and canopy.
Roller shutters are widely used to provide a high level of security for different types of properties. Depending on the required specification, they are traditionally manufactured from galvanised steel or extruded aluminium. The size and dimensions of the opening determine the appropriate size and thickness of the shutter components.
When specifying a bespoke roller shutter, important considerations include the required security level, airflow and vision requirements, thermal protection, opening width and height, aesthetics, frequency of use, operating method, budget, headroom, finish and safety features. The project covers different roller shutter designs and materials, their components, applications, manufacturing-related requirements, plant layout, market position, raw materials, and suppliers of equipment and associated materials.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 100 Nos/Day |
| Land & Building (3000 sq.mt.) | Rs. 5.62 Cr |
| Plant & Machinery | Rs. 1.18 Cr |
| Working Capital for 2 Months | Rs. 17.04 Cr |
| Total Capital Investment | Rs. 24.14 Cr |
| Rate of Return | 29% |
| Break Even Point | 45% |
Content Index
- INTRODUCTION
- WHEN SPECIFYING A BESPOKE ROLLER SHUTTER YOU WILL HAVE TO CONSIDER THE FOLLOWING:
- 3. ROLLER SHUTTER DIAGRAM
- 4. COMPONENTS
- LATH & CURTAIN
- ROLLER ASSEMBLY
- LOCK
- GUIDE CHANNELS
- MOTOR
- SAFETY BRAKE
- CANOPY
- DIFFERENT TYPES OF ROLLING SHUTTER
- (A) TYPES OF ROLLING SHUTTER BASED ON MATERIAL:
- 1. M.S. ROLLING SHUTTER:
- 2. ALUMINIUM ROLLING SHUTTER:
- 3. POLYCARBONATE OR TRANSPARENT ROLLING SHUTTER:
- APPLICATIONS
- (B) TYPES OF ROLLING SHUTTER BASED ON OPERATION OF SHUTTER:
- 1. AUTOMATIC ROLLING SHUTTER:
- 2. PUSH-PULL ROLLING SHUTTER:
- 3. MECHANICAL GEAR TYPE:
- APPLICATIONS
- (C) TYPES OF ROLLING SHUTTER BASED ON USED:
- 1. GRILL ROLLING SHUTTER:
- 2. INDUSTRIAL ROLLING SHUTTER:
- (1) GEAR - OPERATED MECHANICAL ROLLING SHUTTERS
- THE MAIN ADVANTAGES OF GEAR OPERATED ROLLING SHUTTERS:
- (2) ELECTRICALLY - OPERATED ROLLING SHUTTERS
- (3) GALVALUME ROLLING SHUTTERS
- (4) GALVALUME PERFORATED ROLLING SHUTTERS
- (5) GALVANISED INSULATED ROLLING SHUTTERS
- (6) STAINLESS STEEL ROLLING SHUTTERS
- (7) BRIGHT STEEL BAR ROLLING GRILLS
- (8) MOTORISED ROLLING SHUTTERS:
- APPLICATIONS
- THE MAIN FEATURES OF MOTORISED ROLLING SHUTTERS:
- (9) ALUMINIUM ROLLING SHUTTERS:
- APPLICATIONS
- THE MAIN BENEFITS OF ALUMINIUM ROLLING SHUTTERS:
- MATERIALS USED IN ROLLING SHUTTER:
- COLD ROLLED STEEL STRIPS
- GI SECTIONS
- STEEL PIPE
- CAST IRON CASTINGS
- SPRINGS
- (1) GI ROLLING SHUTTERS
- (2) GRILL SHUTTER
- (3) MOTORISED ROLLING SHUTTER
- (4) POWDER COATED ROOLING SHUTTER
- (5) MANUAL ROLLER SHUTTERS
- USES AND APPLICATION
- APPLICATIONS
- MARKET POSITION
- GLOBAL MARKET OVERVIEW
- PLANT LAYOUT
- SUPPLIERS OF ROLLING SHUTTER
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF M.S STEEL SHEET
- SUPPLIERS OF STEEL MS ANGLE AND CHANNEL
- SUPPLIERS OF PPGL SHEET
- SUPPLIERS OF SS WIRE ROD
- SUPPLIERS OF ALUMINIUM COIL
- SUPPLIERS OF POLYCARBONATE SLATS
- SUPPLIERS OF MOTOR FOR ROLLING SHUTTER
- SUPPLIERS OF SPRING FOR ROLLING SHUTTER
- SUPPLIERS OF MIG WIRE
- SUPPLIERS OF EPOXY POWDER COATING MATERIAL
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF ROLLING SUTTER PLANT AND EQUIPMENTS
- SUPPLIERS OF MIG WELDING MACHINE
- SUPPLIERS OF POWER PRESS
- SUPPLIERS OF SHEARING MACHINE
- SUPPLIERS OF ROLLING MACHINE
- SUPPLIERS OF BENDING MACHINE
- SUPPLIERS OF SHEET LAVELING MACHINE
- SUPPLIERS OF PUNCHING PRESS
- SUPPLIERS OF POWER HACSAW
- SUPPLIERS OF GRINDING MACHINE
- SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANE
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
A roller shutter is a vertical rolling door or window system made from interconnected horizontal slats or similar elements. The shutter moves upward to open and downward to close the opening. A typical system includes the shutter curtain, side guide channels, bottom rail, barrel assembly and canopy. Roller shutters are used where controlled access, security, durability and convenient operation are required, with designs available for different building and industrial applications.
Roller shutters are commonly manufactured using steel, galvanised steel, aluminium and, for selected applications, polycarbonate materials. The report also identifies cold rolled steel strips, GI sections, steel pipe, cast iron castings and springs among the materials used in roller shutter construction. Material selection depends on factors such as security requirements, operating conditions, appearance, weight, corrosion resistance, airflow and the dimensions of the opening.
The main roller shutter types can be classified by material, operating method and application. Material-based options include M.S., aluminium and polycarbonate or transparent rolling shutters. Operation-based types include automatic, push-pull and mechanical gear-type shutters. The report also covers grill, industrial, electrically operated, motorised, galvalume, galvalume perforated, galvanised insulated, stainless steel, bright steel bar, aluminium and other specialised shutter configurations.
A bespoke roller shutter should be specified according to the application and site requirements. Key considerations include security level, airflow and vision requirements, thermal protection, opening width and height, aesthetics, frequency of use, operating method, budget, available headroom, finish and safety features. The dimensions of the opening also influence the size and thickness of the shutter components. Selecting the appropriate combination of these factors helps ensure that the shutter is suitable for its intended operating environment.
A typical roller shutter system incorporates several mechanical and structural components that work together to provide controlled opening and closing. The report specifically identifies the lath and curtain, roller assembly, lock, guide channels, motor, safety brake and canopy. Depending on the shutter design, additional elements and operating mechanisms may be incorporated. Component selection is influenced by the shutter dimensions, material, operating method, security requirements and frequency of use.
Roller shutters are commonly used in properties and facilities where security, controlled access and practical space utilisation are important. Their applications can include industrial buildings, commercial premises, shops, warehouses and other property openings. Different designs support different requirements, such as visibility and airflow through grill shutters, enhanced protection through industrial shutters, and convenient operation through motorised or automatic systems.
Roller shutter manufacturing can require a range of fabrication, forming, welding, finishing and material-handling equipment. The report covers MIG welding machines, power presses, shearing machines, rolling machines, bending machines, sheet levelling machines, punching presses, power hacksaws, grinding machines, drilling, lathe and tapping machines, shot blasting machines, and jigs and fixtures. It also identifies supporting equipment such as DG sets, EOT cranes, electrical panels, air compressors and material-handling equipment.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
