Detailed Project Report (DPR) on rosemary essential oil (production rate – 15 tpm)

ROSEMARY ESSENTIAL OIL (PRODUCTION RATE – 15 TPM)

[EIRI/EDPR/4567] J.C.: 2784US$

Introduction

Rosemary is an aromatic evergreen shrub with leaves similar to hemlock needles. It is native to the Mediterranean region, but is reasonably hardy in cool climates. Special cultivars like 'Arp' can withstand winter temperatures down to about −20 °C (−4 °F). It can withstand droughts, surviving a severe lack of water for lengthy periods. In some parts of the world, it is considered a potentially invasive species. The seeds are often difficult to start, with a low germination rate and relatively slow growth, but the plant can live as long as 30 years.

Rosemary is a fragrant herb that is native to the Mediterranean and receives its name from the Latin words “ros” (dew) and “marinus” (sea), which means “dew of the Sea.” It also grows in England, Mexico, the USA, and northern Africa, namely in Morocco. Known for its distinctive fragrance that is characterized by an energizing, evergreen, citrus-like, herbaceous scent, Rosemary Essential Oil is derived from the aromatic herb Rosmarinus Officinalis, a plant belonging to the Mint family, which includes Basil, Lavender, Myrtle, and Sage. Its appearance, too, is similar to Lavender with flat pine needles that have a light trace of silver.

Historically, Rosemary was considered sacred by ancient Greeks, Egyptians, Hebrews, and Romans, and it was used for numerous purposes. The Greeks wore Rosemary garlands around their heads while studying, as it was believed to improve memory, and both the Greeks and the Romans used Rosemary in almost all festivals and religious ceremonies, including weddings, as a reminder of life and death. In the Mediterranean, Rosemary leaves and Rosemary Oil were popularly used for culinary preparation purposes, while in Egypt the plant, as well as its extracts, were used for incense. In the Middle Ages, Rosemary was believed to be able to ward off evil spirits and to prevent the onset of the bubonic plague. With this belief, Rosemary branches were commonly strewn across floors and left in doorways to keep the disease at bay. Rosemary was also an ingredient in “Four Thieves Vinegar,” a concoction that was infused with herbs and spices and used by grave robbers to protect themselves against the plague. 

A symbol of remembrance, Rosemary was also tossed into graves as a promise that loved ones who passed away would not be forgotten.

It was used throughout the civilizations in cosmetics for its antiseptic, anti-microbial, anti-inflammatory, and anti-oxidant properties and in medical care for its health benefits. Rosemary had even become a favorite alternative herbal medicine for the German-Swiss physician, philosopher, and botanist Paracelsus, who promoted its healing properties, including its ability to strengthen the body and to heal organs such as the brain, heart, and liver. 

Despite being unaware of the concept of germs, people of the 16th century used Rosemary as incense or as massage balms and oils to eliminate harmful bacteria, especially in the rooms of those suffering from illness. For thousands of years, folk medicine has also used Rosemary for its ability to improve memory, soothe digestive issues, and relieve aching muscles.

Global Rosemary Oil market size was valued at USD 13614.24 million in 2022 and is expected to expand at a CAGR of 3.19%, reaching USD 16436.12 million by 2028.

It is intended to prepare a Feasibility Report for Rosemary Oil production facility with an installed capacity of 15 Tons/Month as a Green Field Project.

COST ESTIMATION

Plant Capacity            0.6 MT/Day  

Land & Building (4150 sq.mt.)    US$ 8.13 Lac    

Plant & Machinery                    US$ 12.84 Lac 

Working Capital for 0.5 Months    US$ 5.64 Lac 

Total Capital Investment          US$ 27.49 Lac 

Rate of Return                          46%

Break Even Point                      41%

CONTENTS

• INTRODUCTION

• BENEFITS

• USES

• GUIDE TO ROSEMARY OIL VARIETIES & THEIR BENEFITS

• MARKET OVERVIEW

• PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS 

• FORMULATION

• SPECIFICATIONS

• MANUFACTURING PROCESS

• SUPPLIERS OF PLANT AND MACHINERIES 

• SUPPLIERS OF RAW MATERIALS 

• ENGINEERING DESIGN CONSIDERATIONS

• UTILITY CONSUMPTION (ESTIMATED PER MONTH)

• ETP FACILITY

• SEWAGE AND WASTE WATER EFFLUENT 

• PRINCIPLES OF PLANT LAYOUT

• PLANT LOCATION FACTORS

• ANTICIPATED ENVIRONMENTAL IMPACTS 

• MITIGATION MEASURES (PROPOSED)

• HEALTH SAFETY AND ENVIRONMENT

• SAFETY & OCCUPATIONAL MEASURE 

• PRELIMINARY LAYOUT

• PROPOSED IMPLEMENTATION SCHEDULE

• PROJECT FINANCIALS

• CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)