Industry Overview
Rubber bands are widely consumed everyday products known for their convenience, flexibility, and multiple applications across agriculture, automobile, packaging, newspaper, and household sectors. The rubber band manufacturing industry consists of numerous small-scale operators that generally specialize in specific product segments or market areas.
The primary raw material used in rubber band production is natural rubber, which is obtained from the latex sap of the rubber tree (Hevea brasiliensis). Originally found in the Amazon region of South America, rubber cultivation has expanded globally across several countries. Natural rubber is collected through rubber tapping, a process that involves carefully cutting the bark of the tree to open latex vessels and allow latex to flow out.
Rubber band manufacturing involves processes such as latex processing, mixing, milling, extrusion or dipping, curing, finishing, quality control, and packaging. The industry serves diverse end-use markets through different sizes, formulations, and packaging formats of rubber bands.
Cost Estimation
| Particulars | Cost / Value |
|---|---|
| Plant Capacity | 3 MT/Day |
| Land & Building (9000 sq.mt.) | US$ 5.76 Lac |
| Plant & Machinery | US$ 2.09 Lac |
| Working Capital for 3 Months | US$ 4.78 Lac |
| Total Capital Investment | US$ 12.88 Lac |
| Rate of Return | 31% |
| Break Even Point | 50% |
Content Index
- INTRODUCTION
- RUBBER BAND - HISTORY AND DEVELOPMENT
- ANCIENT RUBBER HISTORY
- VULCANIZED RUBBER – THE BEGINNING OF RUBBER
- WHO INVENTED THE RUBBER BANDS?
- RUBBER TAPPING
- MODERN RUBBER
- DIPPED RUBBER BAND
- HERE’S WHAT THE PROCESS LOOKS LIKE:
- COAGULATION: CHANGING A LIQUID TO A SOLID
- THE RUBBER DIPPING STEP
- THE LEACH DIP
- CURE STAGE
- FINISH
- EXTRUDED RUBBER BANDS
- RAW MATERIALS
- GLOBALLY TOP RUBBER PRODUCING COUNTRIES
- 1. THAILAND
- 2. INDONESIA
- 3. VIETNAM
- 4. INDIA
- 5. CHINA
- 6. CÔTE D’IVOIRE
- 7. MALAYSIA
- 8. PHILIPPINES
- 9. CAMBODIA
- 10. MYANMAR
- TABLE RANK OF 10 WORLD’S LARGEST NATURAL RUBBER PRODUCERS IN 2020 AND 2021
- SOME STATISTICS OF WORLD’S LARGEST NATURAL RUBBER PRODUCERS BASED ON CONTINENT AND COUNTRIES
- WORLD’S HARVESTED AREAS AND WORLD’S PRODUCTION OF NATURAL RUBBER FROM 2000 TO 2021
- LIBERIA - NATURAL RUBBER PRODUCTION
- DISTRIBUTION OF GLOBAL PRODUCTION
- AFRICA: DEVELOPMENT POTENTIAL FOR RUBBER PRODUCTION
- LIBERIA NATURAL RUBBER STATUS
- EVOLUTION OF THE WORLDWIDE CONSUMPTION OF NATURAL RUBBER
- DISTRIBUTION OF THE GLOBAL CONSUMPTION OF NATURAL RUBBER
- CHINA'S SHARE IN NATURAL RUBBER GLOBAL CONSUMPTION INCREASED FROM 25% IN 2005 TO 42% IN 2018
- MARKET OVERVIEW
- TOP PLAYERS IN RUBBER BANDS MARKET
- APPLICATIONS & USES OF RUBBER BAND
- SEGMENTATION BY APPLICATION:
- MAJOR RAW MATERIALS
- RUBBER BAND SIZE
- FINAL PRODUCT IN DIFFETENT PACKAGING
- MANUFACTURING PROCESS
- PROCESSING THE NATURAL LATEX
- MIXING AND MILLING
- EXTRUSION
- CURING
- QUALITY CONTROL
- PROCESS FLOW DIAGRAM
- BACKWARD & FORWARD LINKAGES
- TRAINING CENTRE AND COURSES:
- STATUTORY/GOVERNMENT APPROVALS
- LIST OF MACHINERY & EQUIPMENTS
- PLANT LOCATION: COUNTRY (COUNTRY PROFILE –LIBERIA, WEST AFRICA)
- DOCUMENTS REQUIRED FOR LICENSES
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- UTILITIES
- MANPOWER
- QUALITY CONTROL
- TESTING FACILITIES/CERTIFICATIONS
- SWOL ANALYSIS
- ORGANIZATION CHART
- PLANT LAYOUT
- TURNKEY CONSULTANT
- IMPLEMENTATION SCHEDULE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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