Detailed Project Report (DPR) on sanitary napkin manufacturing unit (biodegradable) cap: 12 lac no/day

Detailed Project Report (DPR) on sanitary napkin manufacturing unit (biodegradable) cap: 12 lac no/day
Code #3593
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India
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Industry Overview

The global market for absorbent hygiene products is valued at over US$ 50 bn, including wipes, while the feminine hygiene products market has evolved over more than 100 years to exceed US$ 17 bn worldwide. Feminine hygiene products, including sanitary napkins, are engineered to absorb and retain menstrual fluid while providing comfort, dryness, and leakage protection. Sanitary napkins generally consist of an absorbent pad positioned between layers of nonwoven fabric and are available in thick, ultra-thin, and panty-liner formats.

Sanitary napkins are designed to absorb and retain menstrual fluid, isolate fluids from the body, prevent leakage and odour, maintain an aesthetic appearance, remain securely in place, and provide comfortable wear. The report indicates that India's absorbent hygiene market has significant potential, with feminine care accounting for the major share of consumption in the stated 2007 data. The evolution of the Indian market is expected to progress more quickly as awareness and consumption of hygiene products increase.

Cost Estimation

Particulars Details
Plant Capacity 80000 Packet/Day
Land & Building (3000 sq.mt) Rs. 2.22 Cr
Plant & Machinery Rs. 5.50 Cr
Working Capital for 2 Months Rs. 5.10 Cr
Total Capital Investment Rs. 13.44 Cr
Rate of Return 53%
Break Even Point 38%

Content Index

  • INTRODUCTION
  • PRODUCT DESIGNS, FULL SIZE PADS:
  • PRODUCT DESIGNS, ULTRA THIN PAD:
  • USES AND APPLICATIONS
  • PROPERTIES
  • IMPORTANT PROPERTIES OF SANITARY NAPKINS:
  • POTENTIAL PROBLEMS OF SANITARY NAPKINS
  • HYGIENE RISK
  • DISPOSABILITY:
  • AFFORDABILITY
  • STRUCTURE AND PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS
  • STRUCTURE OF SANITARY NAPKINS:
  • PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:
  • RAW MATERIALS
  • MARKET SURVEY
  • MARKET POTENTIAL OF SANITARY NAPKINS
  • GLOBAL MARKET STATUS & POTENTIAL
  • CONSUMPTION NORMS AND THE MARKET SIZE
  • INSTALLED CAPACITY, UTILIZATION AND PRODUCTION OF SANITARY NAPKINS & BABY DIAPERS
  • OVERVIEW OF SANITARY NAPKIN IN INDIA
  • LEAPING INTO GST
  • WANTED: MORE STARTUPS
  • EXPORT DATA OF SANITARY PADS
  • MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS
  • B.I.S SPECIFICATION
  • PREPARATORY PROCESSES FOR SANITARY NAPKINS
  • OPENING
  • THIRD STAND KIERING BLEACHING & WASHING:-
  • BLEACHING:-
  • STERILISATION:-
  • DRY HEAT:-
  • AUTO CLAVING:-
  • EXPOSURE TO ETHYLENE OXIDE:-
  • HYDRO - EXTRACTING:-
  • DRYING:-
  • RAW MATERIALS REQUIRED
  • ROLL PULP:-
  • NON-WOVEN FABRIC:-
  • POLYETHLENE FILM:-
  • TISSUE:
  • HOT MELT AND POLYEXTRUDED ADHESIVE:
  • PRESSURE SENSITIVE ADHESIVE
  • SILICONE RELEASE PAPER:
  • SPECIFICATIONS OF THE RAW MATERIALS
  • WOOD PULP
  • NON-WOVEN FABRIC:
  • SILICONE RELEASE PAPER
  • HOT MELT
  • BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN
  • STEP 1: PULVERISATION:
  • STEP 2: CORE FORMATION:
  • STEP 3: COVERING LAYER:
  • STEP 4: ACCESSORIES FORMATION
  • STEP 5: STERILIZING
  • STEP 6: PACKAGING:
  • PRODUCTION METHOD OF SANITARY NAPKIN
  • (A) PREPARATION OF COTTON LINT SLIVER:
  • B) MANUFACTURE OF SANITARY NAPKINS:
  • PROCESS DESCRIPTION FOR SANITARY NAPKIN WITH AUTOMATION
  • FLOW SHEET
  • RAW MATERIAL CALCULATION
  • RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN
  • PLANT LAYOUT
  • PERFORMANCE TEST OF SANITARY NAPKIN
  • TESTS TO EVALUATE PERFORMANCE:
  • ABSORBENCY TEST:
  • FLUID RETENTION CAPACITY:
  • LIQUID STRIKE THROUGH TEST:
  • WICKING EXPERIMENTS:
  • CONSULTANT FOR SETTINGUP THE SANITARY NAPKINS
  • SUPPLIERS OF PLANT AND MACHINERY
  • SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
  • ADHESIVE (CHEMISTICK)
  • LINT TISSUE PAPER
  • POLYTHENE FILM
  • TISSUE PAPER
  • RELEASE PAPER
  • MANUFACTURERS OF NON WOVEN FABRIC
  • PLANT & MACHINERIES (IMPORTED)
  • MORE INFORMATION ON MACHINERY
  • SANITARY NAPKINS PRODUCTION LINE
  • MAIN FEATURES AND FUNCTIONS
  • THE SPECIFICATIONS AND MAIN PARAMETERS:
  • PRODUCTION COST AND PROFIT ANALYSIS OF WINGSHIELD SANITARY NAPKIN
  • MACHINERY STRUCTURE
  • THE SIZE OF THE SANITARY PAD(NAPKIN):
  • NAME AND SPECIFICATION OF THE RAW MATERIAL OF THE SANITARY PAD (NAPKIN):
  • SANITARY PAD(NAPKIN) STRUCTURE:
  • THE PROPERTY OF THE RAW MATERIALS
  • RELEASE PAPER: GOOD RELEASE, WIDTH 19-50MM(STANDARD)

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Sanitary napkins are absorbent hygiene products designed to absorb and retain menstrual fluid. They are generally placed inside an undergarment using a press-on adhesive fixing strip. A typical sanitary napkin contains an absorbent pad positioned between layers of nonwoven material and is designed to help prevent leakage, isolate fluids from the body, control odour, remain in place, and provide comfortable wear. Product construction and dimensions can vary according to the intended design and market requirements.

The main types identified in the report are thick sanitary napkins, ultra thin sanitary napkins, and panty liners. These products differ in construction, thickness, dimensions, absorbent content, and intended use. The appropriate design depends on factors such as comfort, absorbency, leakage protection, and consumer preferences. The report also discusses full-size pads and ultra-thin pad designs as separate product design considerations for sanitary napkin manufacturing.

Common raw materials discussed in the report include roll pulp, non-woven fabric, polyethylene film, tissue, hot melt and polyextruded adhesive, pressure sensitive adhesive, and silicone release paper. The report also contains sections covering wood pulp, cotton lint sliver, and specifications of selected raw materials. Each material performs a specific function within the sanitary napkin structure, such as absorption, fluid management, surface covering, backing, bonding, or release during use.

The report describes a basic production sequence that includes pulverisation, core formation, covering layer formation, accessories formation, sterilizing, and packaging. It also covers preparation of cotton lint sliver, manufacture of sanitary napkins, automated process descriptions, flow sheets, raw material calculations, plant layout, and performance testing. The exact production configuration depends on the selected machinery, product design, raw materials, automation level, and required product specifications.

Sanitary napkin performance can be evaluated through tests that examine absorbency, fluid retention, liquid strike-through, and wicking characteristics. These tests help assess how effectively the product takes up and retains liquid and how fluid moves through its absorbent structure. The report specifically includes sections on absorbency testing, fluid retention capacity, liquid strike-through testing, and wicking experiments as part of the performance evaluation of sanitary napkins.

Setting up a sanitary napkin manufacturing plant requires consideration of product design, raw materials, production processes, machinery, plant layout, quality and performance testing, packaging, and supply arrangements. The report also includes information on consultants, domestic and imported machinery suppliers, raw material suppliers, non-woven fabric manufacturers, production lines, and machinery specifications. Proper planning of these areas is important for establishing an efficient manufacturing operation suited to the selected sanitary napkin product range.

The report indicates substantial potential for sanitary napkins in India as feminine care represented the major share of absorbent hygiene product consumption in the stated market data. It also describes India's market as one where the evolution of absorbent hygiene products is expected to progress more quickly. Market potential is influenced by awareness, accessibility, affordability, changing consumption patterns, product availability, and the development of different sanitary napkin formats. The report includes dedicated sections on the Indian market, market potential, consumption norms, exports, and manufacturers and suppliers.

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