Detailed Project Report (DPR) on science lab furniture by crca sheets and pipe

Detailed Project Report (DPR) on science lab furniture by crca sheets and pipe
Code #3590
Original
India
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Translation provided by Google AI

Industry Overview

Laboratory furniture is designed and manufactured specifically for installation and use in laboratory environments. As industrial, commercial, and household activities expand, demand for office equipment and durable steel furniture has increased considerably. Steel furniture is gaining preference over wooden furniture because of its durability, elegant appearance, innovative designs, ease of transportability, and, in many applications, foldability. These products are used extensively across industrial, commercial, and household environments and provide a durable alternative to wood. Laboratory furniture can be manufactured in different shapes and sizes according to user requirements. Steel fabrication is an established business that generally does not require highly sophisticated manufacturing know-how. The report covers laboratory furniture systems including cantilever, C-frame, and free-standing systems, along with cabinets, casework, tables, work surfaces, steel fabrication, phosphating, powder coating, quality control, testing, packing, market assessment, suppliers, and plant layout. Furniture systems are classified into fixed floor-mounted and wall-supported, wall rail-supported, self-supporting frame, core-based, panel-based, table-based, free-standing workstation, and mobile workstation systems.

Cost Estimation

Particulars Value
Plant Capacity 70 Nos/Day
Land & Building (2500 sq.mt)
Plant & Machinery Rs. 2.39 Cr
Working Capital for 2 Months Rs. 6.18 Cr
Total Capital Investment Rs. 8.85 Cr
Rate of Return 85%
Break Even Point 34%

Content Index

  • INTRODUCTION
  • CLASSIFYING FURNITURE SYSTEMS:
  • 1 – FIXED FLOOR MOUNTED AND WALL SUPPORTED
  • 2 – WALL RAIL SUPPORTED
  • 3 – SELF-SUPPORTING FRAME
  • 4 – CORE BASED
  • 5 – PANEL BASED
  • 6 – TABLE BASED
  • 7 – FREE-STANDING WORKSTATION
  • 8 – MOBILE WORKSTATION
  • LABORATORY FURNITURE SYSTEM
  • COMPONENTS OF LAB FURNITURE
  • B.I.S. SPECIFICATION
  • PROCESS FLOW CHART
  • MANUFACTURING PROCESS
  • RAW MATERIAL
  • MATERIAL CONSTRUCTION
  • FABRICATION
  • PHOSPHATING PROCESS
  • POWDER COATING PROCESS
  • QUALITY CONTROL
  • TESTING PERFORMANCE
  • PACKING AND MARKING
  • MARKET POSITION (OVERVIEW)
  • MARKET SIZE AND FORECAST
  • GLOBAL FURNITURE MARKET
  • INDIAN FURNITURE INDUSTRY
  • FURNITURE INDUSTRY COMPOSITION
  • POTENTIAL OF FURNITURE MARKET IN INDIA
  • CORRELATION MATRIX FOR INDIA FURNITURE MARKET
  • FROM THE CORRELATION TABLE, WE CAN CONCLUDE THAT:
  • THE POTENTIAL OF FURNITURE MARKET IN INDIA
  • ORGANIZED AND UNORGANIZED FURNITURE MARKET
  • INDIA FURNITURE MARKET FUTURE POTENTIAL, FY’2016 - FY’2020
  • LABORATORY FURNITURE
  • MANUFACTURERS/SUPPLIERS OF STEEL LAB FURNITURE
  • SUPPLIERS OF RAW MATERIALS
  • M.S. PIPE
  • CR SHEETS
  • CRCA COILS
  • MIG ELECTRODE WIRE
  • PACKING MATERIALS
  • PICKLING CHEMICALS
  • SUPPLIERS OF POWDER COATING PAINT
  • PHOSPHATING CHEMICALS
  • COATING POWDER
  • SUPPLIERS OF PLANT AND EQUIPMENTS
  • CNC TURRET PUNCH PRESS AND CNC PRESS BREAK
  • CNC PRESS
  • PUNCHING PRESS
  • POWER PRESS
  • SHEARING MACHINE
  • DRILLING MACHINE
  • GRINDING MACHINE
  • SUPPLIERS OF PRECISION MEASURING TOOLS
  • EOT CRANE
  • POWER TRANSFORMERS
  • ELECTRICAL PANEL
  • AIR POLLUTION CONTROL EQUIPMENTS
  • AIR CONDITIONING EQUIPMENTS
  • AIR COMPRESSORS
  • PLATFORM WEIGHING MACHINE
  • MATERIAL HANDLING EQUIPMENTS
  • FIRE FIGHTING EQUIPMENTS
  • SUPPLIERS OF SHOT BLASTING MACHINE
  • JIGS AND FIXTURE
  • SUBMERSIBLE WATER PUMP
  • HARD CHROME PLATING PLANT
  • POWDER COATING MACHINE
  • PLANT LAYOUT

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Laboratory furniture is specialized furniture designed for installation and use in laboratory environments. It includes cabinets, casework, tables, work surfaces, and supporting furniture systems designed around laboratory workflows and operating requirements. Depending on the laboratory layout, systems may be cantilever, C-frame, or free-standing. Materials and surface treatments are selected to provide durability, functional performance, and resistance to the conditions associated with laboratory use.

The main laboratory furniture systems include cantilever, C-frame, and free-standing systems. More broadly, furniture arrangements can be classified as fixed floor mounted and wall supported, wall rail supported, self-supporting frame, core based, panel based, table based, free-standing workstation, and mobile workstation systems. The appropriate configuration depends on laboratory layout, available space, work requirements, storage needs, accessibility, and the desired degree of flexibility.

Common laboratory furniture components include cabinets, casework, tables, table tops, and work surfaces. Cabinets may be base cabinets, wall mounted cabinets, or counter mounted cabinets, with dimensions selected according to the application. Table tops can use materials such as solid wood, phenolic resin, solid cast epoxy, or acrylic solid surface. Component selection should consider the laboratory's activities, durability requirements, cleaning practices, chemical exposure, ergonomics, and expected loading conditions.

Steel laboratory furniture commonly involves material preparation, fabrication, surface preparation, phosphating, rinsing, drying, sealing, powder coating, and curing. Fabrication produces the required cabinets, frames, tables, and other components, while surface treatment prepares steel for finishing. Phosphating can improve the surface condition for subsequent coating, and powder coating provides a durable finished surface. Quality control and testing are then used to verify structural, functional, and finish performance.

Powder coating is used to provide a durable and uniform protective finish on metal laboratory furniture. The process generally involves surface preparation followed by application of powder coating and curing. Electrostatic spraying is a commonly used application method because it helps apply coating material to metal surfaces before curing. The finished coating can contribute to surface protection, appearance, and resistance to normal handling and service conditions when the appropriate coating system is selected and properly applied.

Laboratory furniture quality is evaluated through structural, functional, and surface-finish testing. The report covers concentrated load and torsion tests for cabinets, load tests for wall mounted cabinets, static load and racking tests for tables, and hinge, impact, and cycle tests for doors. Drawers may undergo static, impact, rolling impact, and cycle tests, while shelving can undergo load testing. Surface finish evaluation can include hot water, impact, adhesion, and hardness tests for painted steel.

Steel laboratory furniture manufacturing can require materials such as M.S. pipe, CR sheets, CRCA coils, MIG electrode wire, packing materials, pickling chemicals, phosphating chemicals, and coating powder. Equipment may include CNC turret punch presses, CNC press brakes, punching and power presses, shearing, drilling and grinding machines, precision measuring tools, EOT cranes, electrical equipment, material handling equipment, powder coating machinery, and related plant utilities. The exact equipment configuration depends on product range, production requirements, and manufacturing process.

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