SILICON FROM RICE HUSK
[EIRI/EDPR/1266] (J.C.9926)
INTRODUCTION
Rice husk is a byproduct of agriculture a by-product while is almost treated like waste and not seriously bothered about. Consider, India's case every year about 60 million tons of paddy grown in the country produces upto 12 million tons of rice husk in over 900,000 rice mills spread around the country. Though, most of it is used as either a heating medium or as an animal feed. The strange fact is that 12 million tons of rice husk can have a heat value equivalent to around 20 million barrels of oil.
To be more precise 3 Kgs. of rice husk are equivalent to one litre of oil or 1.5 kilos of coal in heat content.
Rice husk basically consists of a mixture of moisture Carbon, Volatiles, Ash and silica in ash. Its net heating value is between 3010 and 3340 kilo calories per Kg. more over rice husk has low in cineration properties because of its silica content, modular shape and its light weight.
In general, furnace rice husk produces heat of 65% efficiency and in special type vertical furnace it will produce heat of 95% efficiency.
COST ESTIMATION
Plant Capacity 50 MT/Day
Land & Building (15000 sq.mt.) Rs. 17.37 Cr
Plant & Machinery Rs. 3.96 Cr
Working Capital for 2 Months Rs. 74.74 Cr
Total Capital Investment Rs. 96.90 Cr
Rate of Return 48%
Break Even Point 27%
CONTENTS
INTRODUCTION
USES OF SILICON
PROPERTIES
CHEMICAL PROPERTIES
MARKET SURVEY
USHER AGRO TO EXTRACT SILICA FROM RICE HUSK ASH
PRESENT MANUFACTURERS & DEALERS OF SILICON
MANUFACTURING PROCESS
FLOW DIAGRAM
BIS SPECIFICATIONS
OTHER RELATED INFORMATIONS
PROCESSING OF RICE HUSK FOR SILICA
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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